554: | | §3 SCIENTIFIC LIBRARY J go — S. | §3 I §3 §3 §3 §3 UNITED STATES PATENT OFFICE * « * * * * * * &fe^C&(83[>?<)cS)C&cSrc&)c83tS?3C&)C&JC& GOVB»Nfc>HNT FRETTING CITJC1 11—8625 SUPERVISION OF LOCOMOTIVES HOW EFFECTIVE SERVICE AND ECONOMY OF OPERATION MAY BE FURTHERED. Supplement to The Science of Railways BY MARSHALL M. K T\ PUBLISHED BY THE WORLD RAILWAY PUBLISHING CO. NEW YORK AND CHICAGO: THE WORLD RAILWAY PUBLISHING COMPANY. 1904. Copyright by The World Railway Publishing Company, 1904. Also Entered at Stationer's Hall, London, England. Ail rights reserved. *v TABLE OF CONTENTS. Page, Motive Power of Railroads, and Men, - - - 5 Chapter I, Supervisory Methods of the Motive Power Depart- ment, and their extent and usefulness, - - - - 7 Chapter II, Details of the Arrangement and Administration of the Department of Motive Power and Machinery, - - 15 Chapter III, Returns and Exhibits. Their use and great value, 34 Chapter IV, List of Returns and Exhibits. Specific Draft of each Return and Exhibit, made to or by those in charge of Motive Power and Machinery in regard to Location of Locomotives; Condition; Use of Locomotives; Repairs made; Supplies used in their working; Details of Break- downs and other defects; Comparative work done ; Relative cost of Supplies and Repairs; Employes on Engines and at Shops; Wages thereof, and other important details con- nected with the Motive Power Department of a Railway, 41 Chapter V, Locomotive and Train Mileage, - - - - 246 Index, --.-.----- 255 £0-2-4-1 INTRODUCTION MOTIVE POWER OF RAILROADS AND MEN. The motive power of a railroad is like cash in hand or good credit in the case of an individual. It makes things go ; and if wisely handled represents a great and potential force — Prosperity, in fact. The care and wis- dom exercised, therefore, in Supervising and adminis- tering the locomotive department tends to the pros- perity of railroads, or the reverse. Everything, then, that helps toward good government, adds knowledge and incentive in regard to the affairs of this great and little known department, is not only of value to the department but to owners and managers generally. Hence the writing of books like this and others re- lating to railway operations. To the widely experi- enced and responsible officials in charge of the power department, what is written, descriptive and other- wise, of their branch of the service seems superficial; of little or no value— primary in fact. And this is true so far as it personally concerns such officials. But technical books are not written for those already wise, but for those who seek wisdom; who wish to supple- ment their limited knowledge and experience with that of others. Hence such books, and hence writers in such fields need neither apologists nor advocates. CHAPTER I. SUPERVISORY METHODS AND THEIR EXTENT AND USEFULNESS. In connection with the supervisory work of loco- motives, it needs no argument with practical railway men to prove that, in order to secure the greatest pos- sible economy and effectiveness of both engines and machinery, they should be maintained at the maxi- mum efficiency. Not only is cost of repairs greatly increased with eyery hour of neglect, but effective ser- vice is correspondingly impaired. The usurious price that a railway company pays for shortage of equipment or lack of means to remove an engine from service and make repairs as needed, is out of all proportion to the saving effected in the number of locomotives or the momentary lightening of the expense account. It is with locomotives and machinery as it is with a leaky roof; not only is the immediate defect heightened, but it involves other and multiplied losses, so that the ulti- mate cost of repairs spreads and increases with every hour of neglect. " A stitch in time saves nine" is not a mere figure of speech but the dictate of a wise and thrifty housewife; and it is a maxim that applies with even greater force to the complex and costly machinery of a locomotive, the wear and tear of which is constant and destructive under the most favorable circum- stances. Every one immediately responsible for the use and care of the locomotives and machinery of a railroad fully appreciates this. But their wisdom and effect- iveness is rendered nugatory if it is not equally well understood — and acted upon — by their superiors who are immediately responsible for operations as a whole. 7 8 THE SCIENCE OF RAILWAYS. A feature of locomotive supervision that the onlooker does not much regard if, indeed, he thinks of it at all, is the practical knowledge and acumen required to apportion locomotives to the various parts of a road with good judgment, according to the fitness of the machine to do the work, the urgency of the work, and its comparative value from the earnings point of view to the carrier. In the case of a widely extended railway — and all of our railways are widely extended — the distri- bution of engines to meet needed requirements when business is pressing, must at once tax and rack those in charge of motive power almost to the point of des- peration. For it goes without saying that no railroad can possibly provide itself with sufficient engines to do, with ease, the maximum amount of service that may be required for a particular day, or wTeek, or month in the year. The number necessary to meet ordinary conditions, with a margin for emergencies, is the most that any company can afford. When, therefore, a rush occurs as it will frequently, and often unexpect- edly, the niceties, perplexities, and harassments of ap- portioning the engines judiciously to meet such emer- gencies, is too apparent to require comment. This is one feature of locomotive supervision and perhaps as important, if not more important, than any other single thing connected with the service. How to get the most out of the power, make it most productive of revenue and public utility, with the least incidental expense, wear and tear, and disarrangement of service, is the problem that ever confronts those in charge. For in order to utilize locomotives to the best advan- tage in emergencies (and at other times as well), it is not only necessary to know what particular engines are in service or available for service, but what each engine can do; what kind of service it is best adapted to. For in the economy of the department, machines are classed all the way from the light serviceable en- SUPERVISION OF LOCOMOTIVES. 9 gines to those capable of hauling a heavy train at the highest rate of speed. There is as much difference, it may be truly said, between locomotives as there is be- tween men or women. Some will work cheerfully and to their fullest capacity in all kinds of weather and under all circumstances; while others must be coddled and petted and fussed over. One will be capable of hauling a great load at a high rate of speed; while an- other will haul a great load but only at the minimum rate. Some will be quick to move, others slow. The condition of the engine has also to be considered. And so it goes ; each having peculiarities that require those in charge to be familiar with in order to use them to the best advantage. In practical working it has been found to conserve both economy and effectiveness to keep expert engin- eers traveling on a line to scrutinize the workings of engines and give directions to engineers and firemen as circumstances require, or the improvements and changes in service, from time to time, suggest. Such supervisory work is found especially necessary and valuable in connection with the use of fuel. If the firing of an engine is carelessly or ignorantly performed, great waste of fuel and power occur in consequence. Both economy, the good of the machine and the load hauled, depend so much upon scientific firing that this feature of the service claims and receives the constant attention of those responsible for effective working of the motive power department. Another supervisory feature of the service is the critical examinations firemen must pass, both before entering the service and at the end of the first, sec- ond and third years of their work; and, indeed, after they have been commissioned as engineers, up to the time they are admitted to the passenger service. Such examinations were unknown in early days as were many other features now thought indispensable. In- 10 THE SCIENCE OF RAILWAYS. deed, many roads now seek to correct the deficiency in former practice, as regards examination of firemen, by requiring engineers, who did not pass such an exam- ination, to do so now. This on the theory that such examinations are not only necessary for the good of the company and the safety of the public, but for the well-being of the engineer himself. However, practi- cal experience counts for much (is better than perfec- tion in theory), and so the examinations in respect to old engineers are not, it may be said, as rigid as in the case of firemen progressing toward a higher posi- tion. Of the intrinsic value of these examinations there can be no question and the writer has had many com- mendatory letters from engineers and firemen in regard to the value to them of certain parts of the "Science of Railways" that relate to such matters, as well as those of a more general nature in regard to the de- partment of motive power and machinery. It is perhaps true in regard to the supervision and needs of locomotives, that if all those that a railroad operates passed daily under the scrutiny of the official in charge of the department, his personal supervision over them, his knowledge of their needs in the way of repairs and betterments, would perhaps suffice: — pro- vided he was also able to look after the practical things connected therewith, such as the scrutiny of the parts affected, details of labor and machinery and tools. But this is impossible. He can only be at one place at a time while his engines are scattered over hundreds or thousands of miles of roads, some actively employed, others filling the round house and repair shops. Yet he must have definite knowledge of every locomotive, where it is, what service it is performing, and its con- dition. Now, how are the Superintendent of Motive Power and Machinery and his assistants to know about loco- SUPERVISION OF LOCOMOTIVES. 11 motives that they never get more than a glimpse of, and in regard to the details of which they are neces- sarily ignorant. Manifestly, in order to know about these locomotives, their utility, usefulness, whether they fulfill the requirements of the service, what re- pairs and betterments, if any, are necessary, they must derive their information through returns sent them by subordinates and others. With these before them they know, with approximate accuracy, the condition of each particular locomotive and, summing up the whole, of the locomotives in the aggregate. Such being the case the immense value of returns furnishing specific intelligence in regard to every detail becomes apparent at a glance. Through them, those in charge of the department keep in touch with what is going on, and are able to meet all the varied and pressing needs of the service from day to day, and so meet the just expectation of the management and pub- lic requirements. The methods employed, indeed, in this respect, are not materially different from those found necessary in all the various depart- ments of a railway. Thus, those in charge of traffic, through the returns they receive, are kept advised of the progress and needs of business. The same is true of the department of accounts; for, from the returns there centered, business is classified and earnings com- puted, and balances ascertained. And similarly, in the operating department, the reports that reach the head, and so on down the line, are .such as to enable the management to wisely supervise operations, safe- guard lives and property, and expedite business gen- erally. The returns of the locomotive department are, as in other departments, the eyes through which those in charge see what is going on. These returns are made by those conversant with the facts and are made to those whose duties require them to know the facts, or 12 THE SCIENCE OF RAILWAYS, such generalization of the same as the service demands. Operations and needs are thus focused. These returns portray every feature of activity and through them, from day to day, what is going on at far dis- tant points, is distinctly and quickly focused, and such action taken as circumstances require. These necessary and invaluable forms will be found else- where herein. They contain full explanatory notes in regard to their purpose and how used. Through them officers know the number of men engaged in working, repairing, maintaining, clean- ing, and looking after the equipment; how many engines are available, where engines are needed, how many are in the hospital, when they will be fit for service — information so full and specific that it has but to be studied for the officials to inform themselves effectively in regard to every needed re- quirement. This is how Locomotive Supervision in its practical sense is utilized and applied. In this way those in charge of motive power watch the inspection of loco- motives, and their general condition and special feat- ures, including boilers, fire-boxes, stay-bolts, steam- gauges, safety valves; the location of each loco- motive; how each locomotive is employed; the condition of locomotives; those in working order; those needing repairs; those undergoing repairs; the nature of the repairs; when the repairs will be completed; the distribution of locomotives; the particulars and cost of repairs of locomotives; the boilers that have been cleaned; failures in per- formance of work; the nature (cause) of the failure of locomotives; valve motion; breaking down of par- ticular parts of engines, such as wheels, tires, couplers, driving boxes, brasses, cylinder heads, eccentric fix- tures, rods and straps, pistons and rods, valves, rocker shafts, crossheads, crank pins, stay bolts and other SUPERVISION OF LOCOMOTIVES. 13 miscellaneous (specified) parts of the locomotive; the mileage of wheels, steel tires, etc.; the wheels and tires that have been removed; the failure of guaranteed parts; the mileage of locomotives; train movements; the switching service; delays of engines; wrecks; acci- dents; stock killed; actual performance of locomotives; consumption of fuel and oil per unit of service; lubri- cation; the force employed on locomotives; the hours worked and the wages of engineers and firemen; the force employed in and about shops; their wages; ma- terial ordered, how used and quantity on hand; to what accounts labor and material are charged; the tools and machinery at shops; the condition of stationary boilers and shop fixtures; result of mechanical examinations of firemen and others; particulars regarding the em- ployment of the force; its supervision; government; complaints, etc. This enumeration of supervisory work, while far from complete, is yet sufficient to call attention to the vast number of specific things, every one of which is im- portant, that require the attention of the Superintend- ent of Motive Power and his assistants; work all im- portant to the economical and effective operation of a property. Especial attention is called to the different returns —blanks — embodied herein. No one can be advised in regard to the workings of the locomotive depart- ment unless familiar with these interesting exhibits. From them he will get more than a glimpse of the practical details that attend the maintenance and oper- ation of engines. He will be able to scan the vast and busy field and so make long and valuable strides toward a personal and practical understanding of its multitudinous affairs. This understanding will be of vast interest and importance to every one connected with the power service ; and only less so to the officers and ambitious employes of the operating department, 14 THE SCIENCE OF RAILWAYS. whose usefulness depends so greatly on the efficiency and co-operation of the locomotive department. Every branch of the service is dependent in a measure, it may be said, on the way locomotives are handled. Much can be done toward securing efficiency in this respect by those engaged in other branches of the ser- vice, through co-operation, by aiding the power de- partment where it needs strengthening. But to render such assistance the needs, embarrassments, and vast details of the department must be measurably under- stood and appreciated. It is the purpose of this book, it may be said, to aid in accomplishing this. The extent of the motive power department and its many and varied perplexities have only been understood heretofore by those at its head. And this because of its obscure and unwritten features and the technical work of those employed. It is a busy, noisy, mys- terious world in fact, even to many who live within its fold. But here, as in other departments of rail- road life, general and specific knowledge of its work- ings will be found to add greatly to its usefulness. For the more people who comprehend the work gen- erally and in detail, the greater the number of men whose energy and ambition will be stimulated, and whose efforts, consequently, will give added force to the intellectual, moral and physical affairs of the de- partment, and, in so far as they do, make out of it all that human ingenuity and effort can accomplish. CHAPTER II. DETAILS OF THE ARRANGEMENT AND ADMINISTRATION OF THE DEPARTMENT OF MOTIVE POWER AND MACHINERY. Of the character, in general and particular, of the work connected with the locomotive plant and the ad- ministration of the department, no one who has not had immediate charge of its direction and responsibil- ities can speak advisedly, or have much to say of practical worth to students and searchers after knowl- edge in this mysterious and little known field of in- dustry. The subject covers much of general and par- ticular interest in regard to designing of engines, the kind of machines required; inspection thereof; the ap- pliances of engines; location and arrangement of shops and tracks, and the facilities in other directions needed to secure the best results. The modus operandi of overhauling engines that require general repairs; the supervisory work of those in charge of the department; watching shop work; organizing and governing the force generally; discerning what is needed; eliminating extraneous and unnecessary things, form a part of the work of supervising locomotives on a road. For be it understood this book does not pretend in any way to refer to plans or work in the great locomotive manu- facturing institutions of the country where these machines are built to sell to railway companies. It refers wholly to the use of locomotives. This feature comes within the particular interest and province of all railway men, but knowledge thereof is confined to so few, that the force as a whole maybe said, practi- cally, to know nothing about the organization and con- duct of the locomotive department. Fully conscious 15 16 THE SCIENCE OF RAILWAYS. of this I have accordingly sought the advice and as- sistance of an expert iii such matters, Mr. Robert Quayle, long a Superintendent of Motive Power and Machinery, and an authority everywhere recognized as pre-eminent, who for a life-time has been in charge of the motive power and machinery of an up-to-date railway. It is not too much to say that he is the peer of the most advanced, conscientious, honest and labor- ious thinkers and workers in perfecting and adminis- tering this great department of railway service. No one can have greater personal knowledge than he of the needs and practices and the economical and effect- ive government of the forces employed. I have been fortunate in this, as I have been throughout all my labors in connection with the discussion of railway matters, in securing the enlightened, progressive and conscientious co-operation of an expert in railway operations. With this brief and insufficient acknowledgment I will conclude the chapter with what Mr. Quayle has to say in regard to practical details connected with the location and arrangement of shops, and the daily ad- ministrative duties of the department of machinery and motive power. What he has written will be of interest and value to all connected with railways — no matter what their position or opportunities to acquire knowledge in this particular field may be. The question of taking care of the motive power and machinery of a railroad is a problem that requires care- ful study and thought to maintain it at the standard the service requires; to secure the highest efficiency at the lowest possible cost. When we consider the amount of money paid out annually, that the Mechan- ical Department is responsible for, we realize that the strictest business methods must be employed to pre- vent possible waste. For, on a road properly equipped with locomotives, with a sufficient number of shops and SUPERVISION OF LOCOMOTIVES. 17 round-houses to take care of the same, nearly one-third of the total amount of money expended annually by a railroad company for operating expenses, comes under the jurisdiction of the Superintendent of Motive Power and Machinery and his assistants. This money is ex- pended for the purchase, care and maintenance of loco- motives and machinery; wages of enginemen, wipers, machinists, helpers; fuel, oil and waste. Of these, wages is the largest item. Next comes fuel. There- fore the greatest care must be exercised to see that no unnecessary expense is incurred and no more help em- ployed than is absolutely required; and, further, to see that the greatest economy is practiced in the handling and use of fuel and other supplies. In connection with the repairs of locomotives, the question comes up as to the proper way to locate shops so as to get the best results; i. e., to make necessary repairs quickly so as to get the locomotives back into the service with the least possible delay, for an idle engine earns no money for its owner. We have to con- sider whether it is better to have a large central plant, properly located, where all the heavy work can be done ; or whether it is best to have a number of smaller plants so located that engines in need of repairs will not have to be taken an unnecessary distance to the shop; for hauling a dead locomotive means that two or three cars less can be handled in a train, thus entailing a loss of revenue to the Company. In the first place, concentration of shop work means less cost for supervision and therefore consequent less- ening of expense. But for a road that extends, say, many miles in one direction, it certainly does not pay to run or haul an engine a long distance, to get it to the main shop. Therefore it is found more convenient to locate smaller shops, generally at division points, to take care of all but the heaviest work. At the head- quarters of the road (or better still, at a centrally lo- 18 THE SCIENCE OF RAILWAYS. cated point) a large plant should be equipped with modern tools and machinery to take care of the re- pairs that cannot be handled advantageously by the smaller shops. This large plant will, of course, inci- dentally, receive and repair all engines working within an easy radius of its doors, the same as a local shop, without reference to the extent of repairs to be made. It has occurred naturally, that with the enormous growth in the size of power, that the smaller shops have not as a rule kept apace with modern improve- ments in the way of tools and shop facilities; and so are precluded from handling repairs of the modern, large engines advantageously. This will of course be remedied in time, but meanwhile such locomotives must be taken to division shops, or the main central plant. The organization of the Motive Power Department of a road, is a matter that requires thought and care to bring and keep up to the high standard required, for a road soon obtains an inevitable notoriety if its service is not good ; and with competition in the busi- ness, other lines prosper through such neglect to pro- vide prompt and adequate service. In direct charge of the small army of men employed it is absolutely necessary that at the head of the Power Department should be a man who has had years ex- perience and who knows just how everything should be done. He must be a natural leader of men, as the antagonizing of employes, consisting as they do of a variety of trades, nationalities and dispositions, is fatal to success. It is remarkable the discrimination possessed by men, and a superior who treats every- body with kindness, firmness and fairness, can be as- sured of the good will and services of his subordinates, a thing essential to his success. The method of classifying Motive Power Depart- ment officials varies on different roads. In some cases SUPERVISION OF LOCOMOTIVES. 19 the Superintendent of Motive Power is equal only in power and authority to a master mechanic. Whereas, on other sysems, where the mileage is great and under one management, a General Superintendent of Motive Power is usually employed, who reports direct to the General Manager or a Vice-President. In such cases the superintendents of motive power and machinery report to and take orders from the General Superin- tendent of Motive Power and Machinery. In this case the latter official is entirely independent of the ordi- nary operating officials. On other roads the Mechan- ical Department may be practically under the control of a General or Division Superintendent. This arrangement, however, is not practically the best, for the expert in such cases has often to do busi- ness with and take orders from men who are not fami- liar with mechanical matters. The most satisfactory method of handling the department is shown where the officials generally rank according to the following order: General Manager, Assistant General Manager. Superintendent Motive Power and Machinery. Assistant Superintendent Motive Power and Machinery. Chemist and Engineer Mechanical Engineer. Master Mechanic and of Tests. General Foreman of Main Shops. Line Organization. Shop Foreman of Main Plant. Superintendent Motive Power and Machinery. Assistant Superintendent Motive Power and Machinery. Division Master Mechanics. Road Foreman of Gen'l Foreman of Shops. Assis't Road Fore- Engines, man of Engines. All Shop and Round House Foremen. 20 THE SCIENCE OF RAILWAYS, The question when to shop an engine is one that requires a good deal of attention on the part of the Superintendent of Motive Power and his assistants. Should an engine be taken in for General Repairs, which may cost from $1,200.00 to $1,800.00, when, by making light repairs and putting it into suitable service, much more work can be obtained from it? Or the reverse? It can never be best to keep an en- gine in service when it is doing work in an extravagant manner, causing failures, and not only delaying its own train, but others that may be on the road. Each particular case has to be decided, however, according to circumstances, and to obtain results at the least possible cost and embarrassment to the service; and when saying this, we have to consider all departments concerned. An engine can be kept in service for so long a time that the cost per mile run will apparently be low, but at the same time while getting over the road, it may not be hauling full tonnage, and the cost per ton mile will really be very high. As already stated, engines requiring heavy boiler work, or those on divisions adjacent to the main shops are taken care of there, but a large number have to be given repairs at the smaller shops. On divisions where the water used by engines is good, little or no boiler work is necessary and an engine can be kept in service for two or three years, by doing what small amount of work is needed to the machinery at intervals. The mileage in such cases often runs up to 150,000 or 200,000 miles; but on divisions where the water is strongly impregnated with scale forming mat- ter, the department is kept busy trying to get mileage enough out of engines before shopping them, to satisfy the Superintendent of Motive Power and Machinery. On such divisions as these, it is nothing unusual for a new engine to require flues reset after four to six months' service, and. at the expiration of eight to ten I * SUPERVISION OF LOCOMOTWES •to* s^ 1942 months (or before the engine has made oH^b^^miles) new half side sheets are often necessary, done at a small shop, will keep the engine out of service for thirty days or more; while at the main shop such work, which comes under the head of general repairs, can be done in eighteen to twenty days by the aid of modern tools and machinery, thus cutting down the time the engine is out of service. This is a matter of great importance, especially at a time when business is heavy and engines are in demand to keep cars moving. The question of purifying water that is laden with sulphate and carbonate of lime has been given much attention. The old-fashioned method of trying to make a locomotive boiler into a " water softener" has given way to the more common sense method of treat- ing the water in suitable tanks prior to being put into the tender; and this with good results. In some cases, engines consigned to the shops, that have been using the untreated water, are kept in service 60 to 90 days longer by using treated water entirely. The designing of locomotives so as to get the most satisfactory service out of them, is a matter that re- quires more than ordinary care and attention. In accomplishing this the Mechanical Engineer submits his ideas on paper, after finding out what is required, and this is carefully examined by the Superintendent of Motive Power, so as to see that the weight on drivers is not greater than the Engineering Department will allow on its structures; also that the heating surface is properly proportioned to the size of the cylinders, and that the power exerted by the cylinders is suffi- cient to utilize all the adhesion given by the weight of the locomotive on the driving wheels. It is also a matter of great importance to utilize parts that are standard on a road so far as possible. The question of bearing surfaces must also be looked into carefully, as an engine that runs hot on account of ex- 22 THE SCIENCE OF RAILWAYS. cessive pressure per square inch on the journals, is obviously unsuited to the service. Again, if through faulty design, the engine does not make steam freely or cannot make time, the department is justly called to account. So it will be seen that each part has to be gone over on the drafting board, to be sure that it bears its proper relation to the other parts and to the whole machine. An important part of the Draughtsman's business is to so design the locomotive that the parts that need renewal frequently are easily accessible. Bushings for brake rigging, rocker boxes, tumbling shafts, cylinders and so on, are a step in the right direction, as they enable repairs to be made at small cost. By their use the various parts are kept standard size much cheaper than they otherwise could be— bushings being kept in stock instead of the whole part. Between engines of somewhat similar capacity, there should be as little difference as is consistent with the design. This means a large reduction of material in stock and a consequent reduction in the number of special tools for finishing same. Grates, small brackets, brake heads, driving boxes, springs, wheel centers, crank pins, etc., can, with very little planning in such cases, be used interchangeably to good advantage. By living up to the dimensions as shown on the working drawings, a standard can be maintained which will enable changes to be made at small expense. While it is a good plan to invite suggestions from the men handling the engine on the road and in the round house, a change of design in any part should not be made without getting authority from the person charged with this duty; for if a change is a good thing at one place it is good at another; and the drawing should be revised to show the improvement so that it may be generally embodied in any repairs that are to be made to the part or parts affected. SUPERVISION OF LOCOMOTIVES. 23 The Drawing Office plays an important part in the railroad world, for here the locomotive is born. The Mechanical Engineer is the head of this office, under him coming the Chief Draughtsman, and such assist- ants as are necessary to do the work. The duties of the Mechanical Engineer are varied. To-day he will be busy designing a locomotive — to-morrow engaged upon plans for new shops, and the next day figuring upon a proposed electrical installation. He is ex- pected to keep in touch with all shop improvements, new designs of power, etc., and be able to answer any and every question that may arise, from the power re- quired to move a turn-table to the amount needed to drive a shop with its various tools and machinery. The care of all drawings, blue prints, etc., is entrusted to the Chief Draughtsman, who must be methodical, fil- ing everything so that it can be found at a minute's notice. The patterns for cast and malleable iron, brass and steel, are under the jurisdiction and care of the drawing office; and it is the duty of the Mechanical Engineer and his assistants to so design their work in their pat- terns that the greatest strength necessary will be forth- coming without undue weight. Thus, an unfinished casting should only have enough stock in it to finish up properly with a minimum amount of machine work. When there are many locomotives a dynamometer car will be found advantageous to determine some of the problems that cannot be got at any other way with any degree of accuracy. This car is usually fitted with properly designed and calibrated draft rigging, so that when connected to the rear tender draw-bar, the exact pull of the locomotive can be determined, and by a series of levers and pointers, this information is trans- ferred and drawn on a paper, which is made to travel at a certain speed. A clock connected up electrically, makes a mark on the paper every ten seconds and a 24 THE SCIENCE OF RAILWAYS. push button operated by an assistant is used to move a pen which makes a mark on the paper at each mile post, so that at a glance the speed can be told. Air, steam and other gauges are used to determine the pres- sure carried, and generally in connection with this ap- paratus an indicator is applied to the engine, by wnich the performance of the steam in the cylinder is plainly shown. This work is usually done under the direction of the Mechanical Engineer, apprentices being used to get the data, and work it up to show the efficiency or in- efficiency of the locomotive. Another important branch of the Mechanical De- partment is taken care of by the Chemist and Engineer of Tests, whose duty it is to test the various metals, etc., and see that they come up to specifications. Steel for boilers is closely inspected before being accepted for use; steel castings are examined to see that they are free from flaws, checks or blow holes; lenses for signal lamps of all kinds have to pass a rigid test; and tor- pedoes which are used as a danger signal are exploded (a few from each shipment taken hap-hazard), as a check on the manufacturer. Rubber goods and the other appliances in use on a railroad are also sub- jected to minute inspection before the Engineer of Tests will accept them. By this means poor material that might get into the locomotives and cars and cause trouble, is discovered and rejected to the great good of the service. The visiting of shops along the line is something that the Superintendent of Motive Power and his As- sistants must do to keep in touch with what is going on. On a large road, this will be a matter of considerable difficulty within reasonable time on ordinary train ser- vice. This difficulty is overcome through the business courtesy of the Operating officials who have to make trips that extend to all parts of the system, inviting SUPERVISION OF LOCOMOTIVES. 25 the official in charge of motive power to accompany them. They thus have opportunity of meeting the Master Mechanics, Foremen and Division Superintend- ents, and of observing the service and hearing any complaints about the motive power, or suggestions for improving it. The Road Foremen and their Assist- ants also come in for a share of attention, while in- specting the road, and thus many things come up which benefit all concerned. When matters of general importance have to be transacted, a meeting of the Master Mechanics is called, who journey to headquarters, and there talk over the matters under consideration, and thus an understanding is obtained. Afterwards the Master Mechanic on his return home, will get his foremen together and give them instructions as may be necessary. It is the general rule on roads to promote Firemen when competent, to the position of Engineer, and all new firemen when hired, are required to pass a physical examination, so that defective eyesight, color blindness or other defects may be detected. After satisfactorily passing the examination, the fireman is put to work and provided with a book containing information per- taining to his duties in the economical operation of an engine, which interrogatories he is required to answer after being in service twelve months. At the expira- tion of that time, he is given the second year's book which contains information of a more advanced form, and an examination is given him at the end of the second year. He then gets the third year's book, which covers more fully the points that he should understand. Before becoming an engineer, at the end of the three years, he must pass a time card examination before the Division Superintendent and a medical examina- tion before the Company's Surgeon. If he passes these successfully, he is sent to headquarters before an Examining Board, consisting of Road Foremen of 26 THE SCIENCE OF RAILWAYS. Engines, and the Air Brake Instructor, who put him through a written and oral examination. If he an- swers correctly eighty per cent of the questions (air brake and mechanical), he is reported to the Master Mechanic as a full-fledged Engineer. He is then used on Switch engines and unimportant freight trains for the first year, after which he is entitled to full pay; but even then is not allowed to handle a Passenger train. Three years' service as an engineer is required before this, the goal of all young engineers, is reached. Thus every safeguard is thrown around the service and the public, before the embryo engineer is allowed to handle an engine. Let us now look at the main shops and the arrangement of them and the tools and machinery they require. From six to ten per cent, of the engines in use on a road* will generally be undergoing repairs, so that with the help of the local shops, the principal plant should be able to handle from 35 to 45 engines per month, depending of course on the number of locomotives, the condition of the power, and whether the demand for it is great or not.* In deciding upon a location, the endeavor should be to pick one having clean and reputable surroundings, a level, high piece of ground where good drainage can be obtained, with perfect accessibility from all sides so as to be able to handle things more economically and quickly than otherwise would be the case. In choosing land there should be taken into consider- ation the possibility of growth, which on many railways is very rapid, so that many Superintendents of Motive Power and Machinery have been cramped for lack of room, which could at first have been obtained cheaply. Having decided upon a location, the best layout of *This estimate is based on an equipment of 1,200 locomotives. It should, therefore, be lessened or enlarged according to the cir- cumstances of the case. SUPERVISION OF LOCOMOTIVES. 27 shops must be secured so as to get an engine through them with as little delay as possible. Plenty of room inside and out, costs money in the first place, but pays on account of the increased facilities for getting about and not having one thing buried and perhaps lost by other things being put on top of it. The larger the shops the greater the possibility for good arrangement; and the better the arrangement the better will be the method of getting out the work, with a consequent re- duction in cost. Outside the shops should be a series of tracks con- nected with a transfer table, for the storing of engines that have been brought in for repairs. One track should be used for getting engines out of shop, putting the tenders behind; and another be available for push- ing engines in, so that the two operations can be going on at the same time. Much controversy has taken place as to the best kind of erecting shop, and there are advocates of the two kinds generally used. The one with a large number of stalls at right angles to the main building, fed by a transfer table with an overhead crane for wheeling and unwheeling, having as many advocates as the one where from four to six engines stand on a single track, the tracks paralleling one another, each containing as many engines, travel- ing cranes of suitable capacity being used to get them from the in-going track to a vacant place, and after re- pairs have been made, lifting them onto the out-going track. We will use the former plan in the proposed shops, as it is the one most generally adopted in America. With an output of thirty-five engines per month, there should be thirty stalls available, as it would be possible, providing the machines were capable of doing it, to increase the number of engines turned out to fifty per month, if occasion required it. 28 THE SCIENCE OF RAILWAYS. Plenty of room should be allowed on each side and in front and back of the largest locomotive so that men can do their work without interfering with each other, and the flues taken out and put in, without the necessity of having doors opened, as is sometimes neces- sary. The storage of parts taken from locomotives in shops, that do not need repairs, is a matter that should be given consideration. In some shops these parts are stored in pits each side of the engines, having heavy covers over them. Another plan is to have a lean-to (addition) outside of the shop where racks are pro- vided between tracks. This latter method is probably the better one as the parts are always in view of the foreman and men, and are not so likely to accumulate as in a pit. A double track, electrically driven, high speed transfer table, of sufficient length to take an en- gine and tender on it, will provide ready means of quickly handling engines and supplies in and out of shops. The erecting and machine shop should be combined and provided with a good system of electric cranes to move the parts taken from the engines, after having been boiled in a lye vat conveniently located, to the machine that is to do the work on it. The ideal way is to place all the tools so that an extra handling, or a backward movement, will not be necessary. The various parts when handled by more than one machine, should go in at one end rough, and come out at the the other end, finished. The machine side should have a gallery in which all of the light work, such as air brake material, brass work, bolt making, etc., is done. The machine shop, proper, should be divided up, and in one half the heavy tools located, and direct motor driven, with high speed single track ten ton cranes over them to facili- tate the handling of material. The blacksmith and forge shops should go together, and be so located that SUPERVISION OF LOCOMOTIVES. 29 heavy frames and f orgings can be conveniently handled to and from the erecting shop and to the machines. The complement of the blacksmith shop should con- sist among other things of a 1,500 pound steam hammer for general work, and a 3,500 pound hammer for frame work; while for axles and heavy f orgings, one not less than 6,000 pounds should be provided. Forging ma- chines for turning out standard work should be used whenever possible and grouped together. A blast fan in duplicateand direct driven either by motor or engine, and not connected with any other machine, should furnish a pressure of eight ounces for the fires. The boiler shop should be combined with the tank shop, and suitable cranes for quickly moving boilers and tanks, will help to increase the output. The tin shop and pipe shop should also be together under one foreman, and should be a very large roomy shop on account of the material and work done in this build- ing being bulky. The gray iron and brass foundry should also be to- gether. The paint shop should stand by itself as it is generally used for painting tenders only. The paint- ing on the locomotive should be done in the shops while repairs are being made, to economize time. The storehouse is one of the most important factors in getting power into service promptly. By locating it centrally, it can be readily reached from each of the shops, and thus a large amount of valuable time saved. A telpher system can be employed for handling medium heavy material with very good results. As all of the shops and buildings mentioned use power, light and heat, it is very essential that an econ- omical plant be installed to furnish these. With elec- trical power-transmission, cranes, etc., and a suitable lighting system such as would be necessary for a plant of this size, a large amount of current has to be fur- nished, and two generator units, each able separately 30 THE SCIENCE OF RAILWAYS. to run the plant should be provided so as to take care of repairs, emergencies, etc.; while for night loads, a smaller capacity unit could be used to good advantage. As a large number of pneumatic tools are used inmost up-to-date shops, it is very necessary to have air com- pressors with a capacity amply large for every emer- gency. Probably the best results can be obtained by having two air compressors, each with a capacity of 1200 cubic feet of free air per minute. In case of a break down there would be something to fall back on, and still leave room for growth. A high pressure water system for fire protection should be installed in the power plant, and pumps for taking care of accumulator in boiler shop, etc. The exhaust steam from engines, pumps and air compres- sors, should be used for heating the numerous build- ings; which can thus be done economically. To furnish steam, a battery of boilers, fitted with automatic stokers and chain grates, and coal and cinder handling machinery, will enable the plant to be run at a minimum cost for labor and fuel used, that could not be successfully done in a hand fired furnace.* We will now watch an engine in its progress through the shops. It has arrived on the " Hospital Track"' and the Master Mechanic from whose division it came, has sent forward a report of work necessary to be done. This report is turned over to the General Foreman, who in turn gives it to each of the foremen so they may note the work they are called on to do, and so *What is said here derives added interest and importance from what is said in other parts of the " Science of Railways " in regard to matters relating to locomotives and the machinery and shops incident thereto. This brief treatise or resume, however, is of im- mediate interest, affording further insight into what is occurring in this great field of industry. It also affords an interesting exposi- tion of results as to the growth and perfection of the appliances devised by those connected with the department of Motive Power, who have studied it to the great benefit of railways and to the great profit of those who own these properties. SUPERVISION OF LOCOMOTIVES. 31 get ready. We will suppose that the engine needs a new firebox and what is known as general repairs. The first move is to take the tank from engine and put it in the tank shop for repairs, the engine meanwhile being placed in stripping shed where all of the rods, links, eccentrics, air pump, driving brake, material, etc., are removed and placed in a lye vat to have the grease boiled off from them. The next move is to the trans- fer table, from which it is hauled by a windlass or drum with cable into a vacant stall, and immediately the overhead crane with double crab, lifts it bodily, so that the wheels may be rolled from under ; after which it is lowered upon specially designed trucks, so that if necessary it can be moved along the track. The boiler is lifted out and sent to the boiler shop, and the frames with cylinders left, for the mechanics to work on them; the parts from the locomotive are distributed to the various men or machines which work on them; the wheels are sent to the lathes for tires and journals to be turned up; the driving boxes to be fitted with new brasses, shoes and wedges, after being " laid off " are given to the planer hand; the eccentric straps and liners are turned up and closed; rocker boxes, valves, links, pistons, etc., etc., are taken to their re- spective place for repairs, the side and main rods being at the same time taken care of, and the brake rigging overhauled. As far as possible, all of this work is specialized, among men who have become experts in such matters. On going to the boiler shop to look for the boiler of the engine, we will find that rivets have already been cut off back head, in readiness for the new firebox that has probably been made before the engine arrived in the shop. Flues are being taken out and all is hustle and noise, the pneumatic hammers making talk diffi- cult and hearing impossible for an outsider. When the flues are removed, they are taken to a rattler, 32 THE SCIENCE OF RAILWAYS. which in causing them to revolve and drop against each other quickly breaks off the scale. From here they are taken to a machine which cuts off each end and then a piece is fitted in and welded up to the flue so as to make it the same length that it was before. After testing, they are ready to go back to the boiler, where the back boiler head has been removed, the stay bolts broken off and mud ring removed. After this is done the old firebox can come out and the new one take its place. When properly located, the holes to receive the stay bolts are tapped out, stay bolts run in, and mud ring and staybolts riveted up. By this time the flues are going into the boiler, and after being fastened in flue sheet by expanding and beading, the boiler is ready to be tested, and if any defects exist they are remedied before it leaves the shop. Let us now go back and see what is being done on the other part of the engine that was left in the erect- ing shop. We will -find men facing up driving box jaws, prior to shoes and wedges being fitted, and other men will be boring out cylinders, and fitting up eccen- trics and straps and driving boxes on the wheels that belong to the engine. The spring rigging will be put in shape and every- thing moving, so as to be ready when its turn comes to be assembled. A glance into the tank shop will show that the tank is about ready to come out and go to the paint shop. We will find that the tender boxes and wheels have been put in good condition, and that the tank proper has been tested for leaks and the frame overhauled. Meanwhile, the tender has been hauled on to the transfer table, and from there goes to the paint shop where it is cleaned, rubbed down and painted in readi- ness for the arrival of the engine from the shop. We will take another look into the erecting shop and will SUPERVISION OF LOCOMOTIVES. 33 find that the boiler has arrived from the boiler shop and the crane has picked it up and set it down upon the frames. Work now goes along very rapidly. The engine is raised and wheels run under it, after which the shoes and wedges are put in, binders applied, links and eccen- tric blades put up, guides hung, main rods applied and valves set. To do this rollers are placed under main driving wheels, or wheels having eccentrics on them and revolved, and with proper knowledge and the necessary tools, the valves are set so as to give the best results in the service. The boiler is now filled with steam from the power plant, and again tested, after which the throttle valve is opened and as the front cylinder heads and pistons have not yet been put in place, the steam rushes from the boiler, through the dry and steam pipes and passages, out of the cylinders, carrying with it any foreign ma- terial that may have accidentally been dropped by the men while doing their work. During the time this work has been going on, painters have been busy and the engine begins -to have a finished appearance. The side rods are put on, pistons and cylinder heads ap- plied, pilot fastened in its proper place and the rest of the painting done. The engine is then taken out and tender put behind it. After getting coal and water we are now ready to break it in, i. e., run it under steam to see that the various parts run smoothly and cool ; after which it is ready for the particular service it has been assigned to. Such briefly are the methods adopted with the en- gines that pass through the shop. Some, of course, will not require such extensive repairs as those mentioned, while others will require more. But whatever may be necessary, system and orderliness, it is apparent, will accomplish more satisfactory and economical results than can otherwise be attained. CHAPTER III. FORMS AND EXHIBITS, THEIR USE AND GREAT VALUE. The value of these in connection with the motive power department cannot be overestimated, for through them those responsible for the conduct of business are not only able to direct operations over a wide territory, from hour to hour, intelligently, but afterwards to sum up the results secured. These results are judged according to attainable standards of work, through comparisons and otherwise, and commenda- tion or reproof are based thereon. It will be seen, therefore, that they are of inestimable value and that, without them, there could be neither effective super- vision nor intelligent co-operation. It is apparent, therefore, that they should be minute and exhaustive, and should be faithfully made and intelligently studied by those concerned. Through them every phase of the service is discerned, including the placing of loco- motives and knowledge of their needs and perform- ances. No one can study the returns and exhibits of rail- way operations without being impressed with their necessity and great value in practical operations. To searchers after knowledge they not only afford insight into the workings of the great departments, but have additional value in the things they suggest. The returns and exhibits embodied herein, measur- ably represent the needs of those in charge of loco- motives. They have been of slow growth and portray the evolution of the service in this respect. For, at one time, there may be said to have been neither re- turns nor exhibits of any kind regarding the working of locomotives. That was in the beginning when chaos 34 SUPERVISION OF LOCOMOTIVES. 35 reigned, compared to the systematic supervision and discharge of business exercised at the present moment. It is probable that these forms and exhibits repre- sent but a phase of growth; that with time and greater knowledge and experience they will be bettered and others added. This is the experience of every great and growing business. What seems perfect today is found to be deficient in some respect tomorrow. That is because men are wiser today than they were yester- day. However, so far as these forms go, they are in- tended to furnish those in charge such data as is es- teemed necessary to enable them to judge quickly and intelligently of what is going on, and of what the service needs. Through them and by comparisons, waste, im- providence and ineffective service are discerned and remedied. And it is not too much to say that it is through them that economy in the use of fuel, oil, waste and the working and repair of engines are more clearly traced and waste corrected, than through any other medium of information or advice attainable by those in charge. Specific knowledge is all important when we remem- ber how imperfect the locomotive is and how compli- cated are its workings, notwithstanding all the im- provements that have been made in its construction and working. Because of this and their extended and widely separated use, carefully organized supervision is necessary to their effective working. It is not only necessary when anything is wrong in connection with their operation that it should be known, but that it should be known quickly if ineffective service and ex- travagance are to be prevented. The transfer of engines from one part of a road to another is of constant occurrence, and effective service from the standpoint of profit and public accommoda- tion is secured, or otherwise, through the intelligent action and celerity exercised by those in charge. The 36 THE SCIENCE OF RAILWAYS. sources of information at the disposition of the motive power department are such as to secure such action ; and, in making transfers, to do so at the least possible inconvenience and cost to the service. Thus, among the returns, will be found those stating the location of locomotives; their condition; locomotives in shops; when repairs on particular locomotives will be com- pleted; those available for service, etc. Another feature is the immediate information certi- fied to those in charge, of engine failures, whereby trains are delayed or danger incurred or. threatened. And as there are innumerable causes for such failures each must be carefully scrutinized. As aids in this direction, returns are required specifically stating the cause of failure; the engineers' report of delays; the causes thereof, and such attendant and supernume- rary returns as a proper understanding of the subject requires. From the reports of engine failures, those in charge are able to determine with approximate accu- racy whether failures are due to defects in the machine, or lack of skill or care upon the part of those in charge. If due to the machine the break-down is not only of interest in itself, but suggestive in regard to appliances of like nature in other machines; and so valuable knowledge is oftentimes gained through these returns of break-downs. If, on the other hand, they are due to neglect or ignorance upon the part of those in charge, knowledge of the fact is valuable because of the cur- ative discipline necessary to prevent a recurrence of the accident. Another exhibit of special importance recounts the performance of locomotives. Through these repairs made, amount of work done and cost thereof and the relative economy exercised, are ascertained. At one time — and, indeed, measurably so now — comparisons were based on the mileage of engines. This, how- ever, has been supplemented by comparisons on SUPERVISION OF LOCOMOTIVES. 37 the load hauled, which more nearly portrays the work done and, therefore, more fairly represents value re- ceived.. Statistics of the performance of locomotives (and consequently of trains), it may be said, tend more and more with the mangement of railroads, to comparisons based on the paying load hauled; what is termed the ton mile basis in the case of freight. Thus the management is kept advised as to whether cars are fully loaded and the full complement hauled in trains. However, from the standpoint of motive power officials, statistics showing the total weight hauled — dead and paying — is all important in judging of the relative cost of operating engines. The motive power department is not responsible for the number or frequency of trains, nor for neglect or inability of operating officials to fully load cars. Its objective point or basis of comparison is the gross load hauled, and on this basis judgment is formed. The motive power department, it may be said, not only knows the work each engine performs and items of cost, but how one division of the line compares with another in this respect, and so on. Thus, through these and similar exhibits, every one is stimulated to make the best showing possible; to get all out of the locomotive that can be achieved through intelligent effort in load- ing and handling cars, and finally, in the economical working of the power used in doing the business. In order to further effective supervision of locomo- tives it is found useful to keep specific accounts with each engine, viz.: mileage, fuel, oil, waste, tallow, en- gine supplies (and tools), cost of material used in re- pairs, cost of labor including superintendence, time and mileage record of wheels under locomotives, time and mileage record of steel tires on engine truck wheels*, and finally, the tonnage hauled. This last is *In many cases, manufacturers of locomotive wheels and steel tires (and other kinds of wheels in some cases), guarantee that they will make certain mileage. Record must therefore be kept in or- der to enforce terms of guarantee if wheels fail. 38 THE SCIENCE OF RAILWAYS. all important, for it forms to a certain extent, the basis of determining relative skill and economy exer- cised by engineers ;and, to pursue the inquiry further, the relative expenses of engines — as specified above. To particularize, the sources of information that the accompanying returns point out are not only explicit, but suggest other and special lines of inquiry. Medi- ums of information may be multiplied almost inde- finitely; those in charge will ever wish to know the whys and wherefores concerning all things affecting cost or efficiency of service. Averages will not suffice; they will wish to analyze and multiply their sources of information to the utmost. Thus many will not only require to know the tonnage hauled and the cost there- of, but the expenditure of forces involved. They will require to know daily or periodically the number of locomotives of each class in service (passenger, freight, switching, etc.), the gross quantities of fuel consumed — as well as the cost thereof — by each class of service; the number of pounds of fuel consumed per engine mile; the number of pounds of fuel consumed per car mile; the gross quantities consumed-— as well as the cost — of valve, engine and car oil used on locomotives, and the quantity and cost thereof per mile run; the total number of pounds — as well as the cost — of waste used, and the quantity and cost thereof per mile run; the cost of engine service (including enginemen, round house men and engine supplies) per mile run; similarly the cost of engine service per car mile; the cost of re- pairs of engines (separately for material and labor) per mile run; the cost of repairs of engines (separately for material and labor) per car mile; the gross tonnage moved by locomotives. Not only will those respon- sible for locomotives desire to know all this in regard to cost per mile run by locomotives and per car mile, but as I have already explained they will also wish to know what the expenditure of material and cost of SUPERVISION OF LOCOMOTIVES. 39 labor are on the basis of tons hauled one mile — for pas- senger and freight service separately. Information of this nature, in addition to that re- ferred to elsewhere herein, directly or indirectly, will suggest itself as being valuable — if not absolutely nec- essary— to many having charge of the supervisory work of locomotives. No two men — it is probable- will place the same value on data of this and similar nature. Each will enforce, for permanent use or tem- porary expediency, such means of enlightenment as he can use advantageously or as the temporary exigencies of the service point out. And in this connection they will always consider the cost of the information — the clerical labor and expense it involves — in connection with its value, when obtained. Effort has been taken in arranging the forms and exhibits which follow, not only to explain the purpose that each is intended to conserve, but also every neces- sary particular in regard to how the exhibit should be made and what it should contain. These directions, in fact, are so explicit that in the majority of cases it will not need long or technical experience to under- stand and compile them. Like accounts generally, if properly compiled, they have only to be studied to be understood. This last cannot be too strongly im- pressed on those who would keep themselves advised in regard to details of railway operations. Men often complain that they cannot understand accounts. This does not arise from lack of intelligence but from indis- position to study the accounts attentively. For there is nothing done by man that is so clear as accounts when thus studied. Nor, indeed, that furnish more valuable and needed information in the case of great and widely extended properties. In regard to the forms and returns of a statistical nature, or those used for other purposes of Locomo- tive Supervision, no two roads, it is probable, will con- 40 THE SCIENCE OF RAILWAYS. form exactly to each other, either in the number or character of the exhibits. Wherever thoroughness is observed, however, they will be generally similar. The number and complexity (and oftentimes general simi- larity) of the returns will confuse and perplex the novice; to him they will very likely have the appear- ance of exaggeration, or, it may be, duplication of work. This, however, is only apparent when the situ- ation and its needs are considered. Everyone who is responsible for locomotives must be kept advised in regard to the same in order that he may perform his duties effectively; or, in the event he neglects to do so, that the omission may be noticed and corrected. Thus, the foreman of a shop must have certain information, we will say, in regard to a particular phase of locomo- tive business ; the master mechanic of that group of shops must also have information of a like nature, but differing in some respect; then the Superintendent of Motive Power and Machinery must also be advised in regard to the matter, not only for that particular shop but for the division, and for the whole road. Moreover, the General Manager or other operating official, also, requires specific information in regard to many things in order that his supervision of affairs may be effective. Thus, there will be four, or more, officials to be advised of occurrences, but no two, per- haps, requiring exactly the same details. And so, re- turns and exhibits must always be multiplied to con- form to the many and varied requirements of those responsible for operations. And it may be truly said that the greater the knowledge and means of enlight- enment and supervisory methods, that responsible offi- cials are acquainted with, the more efficient and econ- omical will be the conduct of the service — provided they make use of their knowledge. And because this is so, grave interest and value attach to the accom- panying exhibits, which may seem so multiplied and perplexing to the casual examiner. CHAPTER IV. LIST OF FORMS AND EXHIBITS. SPECIFIC BLANKS. Note. — In estimating the usefulness of these forms the particular official directed herein to make the re- turn or receive it is unimportant. The organization of no two roads will agree, throughout, in respect to such matters. Thus, returns that are made by the division superintendent on one road may be made by the train dispatcher, master mechanic, or foreman of another; and this is equally true of the officials to whom returns are rendered. Such matters conform to environment; to whatever form of organization is thought best. It is the return itself that is interest- ing and important. No; 1. Foreman's weekly report to the Master Mechanic of locomo- tive boilers washed out. 2. Master Mechanic's weekly report to Superintendent of Mo- tive Power and Machinery of the location of locomo- tives. 3. Weekly report by the Superintendent of Motive Power and Machinery to interested officials of the total number of locomotives of each class on the different divisions. 4. Weekly report by the Superintendent of Motive Power and Machinery of the location of each locomotive. 5. Master Mechanic's monthly report to the Superintendent of Motive Power and Machinery of the condition of each engine on his division. 6. Monthly record of the Superintendent of Motive Power and Machinery of condition of each engine on each division. 7. Monthly record of the Superintendent of Motive Power and Machinery of the condition of the different classes of engines on each division. 8. Master Mechanic's report of repairs made on particular en- gines. 9 10, 11. Shop Foreman's report to his superior of repairs on particular engines. 12. Master Mechanic's report of cost of repairs on particular en- gines. 41 42 THE SCIENCE OF RAILWAYS. No 13. Master Mechanics monthly summary to the Superintendent of Motive Power and Machinery in regard to heavy re- pairs made on engines. 14. Foreman's weekly report of Locomotives in shop. 15. Definition of what constitutes engine failures. 16. Train Dispatcher's daily report of engine failures. 17. Engineer's report to Master Mechanic of delays on each trip. 18. Master Mechanic's ten days report to the Superintendent of Motive Power and Machinery of engine failures. 19. Monthly record of the Superintendent of Motive Power and Machinery of particulars (cause) of engine failures on each day of the month. 20. Monthly summary of the Superintendent of Motive Power and Machinery of cause of engine failures on each divi- sion. 21. Locomotive Engineer's trip report of time worked. 22. Train Dispatcher's daily record of train movements. 23. Engineer's daily report of switching time. 24. Agent's report of time worked by switch yard crews. 25. Engineer's monthly report of time worked. 26. Division time book of Locomotive Engineers giving particu- lars of the service of each. 27. Engine house register. 28. Storekeeper's monthly report to the Superintendent of Mo- tive Power and Machinery of delayed and over time allowed engineers and firemen. 29. Monthly record of the Superintendent of Motive Power and Machinery of the gross cost of delayed and over time on each division. 30. Monthly statement of locomotive mileage on each division. 31. Monthly report of locomotive mileage (classified) of each en- gine. 32. Monthly record of the mileage of each engine. 33. Monthly report of particulars of cost of repairs of each loco- motive. 34. Monthly record of repairs on each locomotive. 35. Monthly report for the Superintendent of Motive Power and Machinery of the miles run and cost of repairs of each engine. 36. Monthly report for Division Master Mechanic of mileage and cost of repairs of each locomotive on his division. 37. Record of mileage (classified) and cost of repairs of each loco- motive. 38. Form of coal tickets used on engines. 39. Monthly report of fuel delivered at each point to locomotives. 40. Monthly summary of fuel delivered to locomotives. 41. Form of oil and waste tickets used on engines. 42. Monthly report of total amount of oil and waste delivered to locomotives on each division. 43. Round House Foreman's monthly report of the number of engines wiped daily. SUPERVISION OF LOCOMOTIVES. 43 No. 44. Monthly summary of charges to various operating accounts for material and labor account of engines on each divi- sion. 45. Locomotive Report — particulars of service and cost for re- pairs, supplies and labor. 46. Foreman's monthly report to Master Mechanic of cast iron truck and tender wheels applied to and removed from locomotives. 47. Monthly record of Superintendent of Motive Power and Machinery of particulars of each defective cast iron engine and tender wheel removed. 48. Monthly summary of the Superintendent of Motive Power and Machinery of the gross number of defective cast iron locomotive wheels removed, made by different manufacturers. 49. Monthly report of the Superintendent of Motive Power and Machinery to the Purchasing Agent of defective cast iron wheels removed from locomotives and by whom made. 50. Monthly report of the Superintendent of Motive Power and Machinery of wheels that have failed to meet guaran- tees of makers. 51. Record of the Superintendent of Motive Power and Machinery of engine truck and tender wheels applied to and re- moved from each locomotive. 52. Shop Foreman's monthly report to the Master Mechanic of particulars of steel tired engine truck and tender wheels applied to or removed from locomotives. 53. Index to record of steel tired engine truck wheels. 54. Record of Superintendent of Motive Power and Machinery of steel tires on engine truck wheels. 55. Monthly report to the Superintendent of Motive Power and Machinery of engine driving wheel tires applied and re- moved. 56. Index to driving wheel tire record. 57. Record of Superintendent of Motive Power and Machinery of driving wheel tires. 58. Daily report of distribution of shop labor of each man. 59. Master Mechanic's monthly statement to Superintendent of Motive Power and Machinery of comparative cost of labor. 60. Shop Foreman's monthly report to Master Mechanic of num- ber of men of each class of labor employed during the month and wages paid. 61. Master Mechanic's monthly report to Superintendent of Mo- tive Power and Machinery of the total number of men of each class of labor employed on his division during the month and wages paid. 44 THE SCIENCE OF RAILWAYS. No. 62. Summary made by Superintendent of Motive Power and Machinery for the General Manager of the total num- ber of men of each class of labor and wages paid on whole road. Inspector's reports (as per diagrams) of locomotive break- ages of different parts as specified in Returns 63 to 78. 63. Pilot coupler. 64. Plate coupler. 65. Master car builder's coupler. (M. C. B.) 66. Axle. 67. Driving box and brass. 68. Cylinder heads. 69. Equalizer. Equalizer Stand. Spring Hangers. 70. Eccentric, eccentric strap, eccentric rod. 71. Side rod, main rod and rod strap. 72. Piston and piston rods. 73. Valves, valve yokes and rocker shaft. 74. Cross heads. 75. Crank pins. 76. Broken stay-bolts. 77. Miscellaneous, used where diagram return is not provided. 78. Condition of locomotive boiler. 79. Inspector's record of inspection of stationary and locomotive fire-box stay-bolts. 8.0. Inspector's monthly report of inspection of stationary and locomotive fire-toox stay-bolts. 81. Inspector's report of periodical inspection of stationary boil- ers. 82. Inspector's report of inspection of air and steam gauges and safety valves. 83. Inspector's report of changes and repairs of stationary boilers. 84. Shop Foreman's report to Master Mechanic of valve motion of engines. 85. Monthly report of each engineer's service, viz.: Total miles run by locomotives under his charge, tons hauled and fuel consumed. 86. Statement of mileage made by each engineer to pint of lubri- cating oil. 87. Master Mechanic's report to Superintendent of Motive Power and Machinery of condition of tools and machinery. 88. Form of application made by those seeking employment on engines. 89. Master Mechanic's notice of vacancies in runs and service. 90. Notice of Superintendent of Motive Power and Machinery of those authorized to operate locomotives. 91. Form of release to be signed by minors and their legal guar- dians. 92. Certificate given on completion of apprenticeship. 93. Master Mechanic's weekly report to Superintendent of Motive Power and Machinery of average terminal delays of freight engines and the cause therefor. SUPERVISION OF LOCOMOTIVES. 45 No. 94. Engineers requisition for supplies. 95. Engineer's report to Round House Foreman of condition of engines at end of each trip. 96. Engineer's report to Master Mechanic of particulars of stock killed or injured. 97. Particulars of mechanical examinations of firemen at the end of the first, second and third years of service. 98. General time book of particulars of hours worked by each man, rate of pay, wages and on what labor was expended. 99. Requisition for and invoice of material. 100. Notice of material ordered. 101. Record of material ordered. 102. Shop order for material. 103. Report of piece work performed by each employe. 104. Form of application for employment in shop. 105. Daily distribution of labor for manufactured material work. 106. Distribution blank for material used. 107. Distribution blank for labor performed. 108. Monthly Statement of the tonnage haul of engineers and average of number of tons hauled per train. 46 THE SCIENCE OF RAILWAYS. M. P. FORM 1. Foreman's Weekly Report to the Master Me- chanic of Locomotive Boilers Washed Out. The purpose of this report is to ascertain whether boilers are washed out regularly as required. In pur- suance of this records are kept by the Master Mechanic and in the office of the Superintendent of Motive Power and Machinery of each boiler washed, SUPERVISION OF LOCOMOTIVES. 47 M. P. Form 1 FOREMAN'S WEEKLY REPORT TO THE MASTER ME- CHANIC OF LOCOMOTIVE BOILERS WASHED OUT. At.. For the Week Ending 19. NOTE— This report is to be made on Monday of each week by all Round- House Foremen, and sent to the Division Master Mechanic, who, after making a record of same, will forward the report to the Superintendent of Motive Power and Machinery, by whom a like record is kept. Sunday Eng Nos. Monday Eng Nos. Tuesday Eng Nos. Wedn'sd'y Eng Nos. Thursday Eng Nos. Friday Eng Nos, Saturd'y EngNosV 48 THE SCIENCE OF RAILWAYS. M. P. FORM 2. Master Mechanic's Weekly Report to Superin- tendent of Motive Power and Machinery of the Location of Locomotives. This report is used to obtain information weekly of each engine belonging to the company, as to how and where it is engaged, the nature of repairs which each engine may be receiving, if any, and when it will be ready for service. SUPERVISION OF LOCOMOTIVES. 40 2 M a H O P 8 u 55 o a o M-O b M H H w o a Q S5 w O M O Pn fee a © © © -a +-> O a O 49 a © CO © n a a T3 © be a © o3 CO CD a *Sd a CD CO © 5 8 . a a © © £ a'cS o .. •S w CO ^ 'a '5 © a 9© ©T? be .a a *» © a --H a) o C3 o,^ «s a ©2 c3«m3 ,aco © £>co ^: © a © +^ -*-1 >> c« C3 J ;§t -a . © e$ fe © ® *— ra«T? c3 09 t-( © &* ©a 5 © £<* .a ?3 "S a. 2 I9 © o >® © s co O tflco a © o be .-a a . te © ^ co®-S . a,a fc S_* c3 a'a ^ b£ m a £ . bco 5 o©r£ a r s £ oa © 8 fc S I a w co v ©^ H'Oja a^a g 2«aaago ©' © ^ 0 a » c3 © © © a © CO © o 'be ro H © o co a CO"^ "!. cog© a Hpo o © ^ ^ C3«^a c3-p u a "cl q a o © S 3? if* 2 © t © o a. a © © a c3 o w o ao ui co bo o © a K a- be 50 THE SCIENCE OF RAILWAYS M. P. FORM 3. Weekly Report by the Superintendent of Mo- tive Power and Machinery to Interested Officials of the total Number of Locomo- tives of Each Class on the Different Divi- sions. This report is used to obtain information in regard to the number of locomotives in the different classes of service on the several divisions of the road; also the number out of service for various reasons as stated in the report. SUPERVISION OF LOCOMOTIVES. 51 M. P. Form 3. WEEKLY REPORT BY THE SUPERINTENDENT OF MOTIVE POWER AND MACHINERY TO INTERESTED OFFICIALS, OF THE TOTAL NUMBER OF LOCOMOTIVES OF EACH CLASS ON THE DIFFERENT DIVISIONS. For the Week Ending 19. NOTE— This exhibit is made on Monday of each week in the office of the Superintendent of Motive Power and Machinery. It is a summary of the Master Mechanics' weekly reports, Form 2, and shows the number of engines in the different kinds of service on each division, and the number out of service for the reasons stated. NUMBER OF ENGINES 1 In Service Not in Service fa © a © CO CO 03 be © p o o u +3 CO PI o D bo o TOTAL bo a o Laid Up Total Pi P © bC3 ao fatf fal c DIVISIONS CO .*, a o © bo .2© £ O £ fa <3Q Total TOTALS Nos. of Leased Engines Leased to. .... . Vacant Nos. to be Replaced GRAND TOTAL 52 THE SCIENCE OF RAILWAYS. M. P. FORM 4. Weekly Report by the Superintendent of Mo- tive Power and Machinery of the Location of Each Locomotive. This interesting and somewhat complicated form is used by the Superintendent of Motive Power and Machinery for the purpose of ascertaining the loca- tion of each locomotive belonging to the company; also to see that none are omitted by Master Mechanics in their weekly reports. Form 2. The blank may also be used for the purpose of checking up other locomotive reports received from Master Mechanics, such as the monthly report of inspection of fire boxes, stay bolts, and so on. SUPERVISION OF LOCOMOTIVES. $3 M. P. Form 4 WEEKLY REPORT BY THE SUPERINTENDENT OF MOTIVE POWER AND MACHINERY OF THE LOCATION OF EACH LOCOMOTIVE For the week ending ^.. .19 NOTE— This report Is compiled Id the offlceof toe. Superintendent of Motive Power and Machinery on Tuesday of each week. It Is a summary of the Master Mechanics' weekly reports, " Form 2," and shows the location of all the locomotives belonging to the company at the end of each week. The engine numbers are represented by the numbers shown vertically and horizontally hereon In print; those shown vertically representing units and tens and those shown horizontally repre- senting hundreds, as illustrated below. Each Division is also represented by a number, and the number of the Division on which an engine is located should be shown In the square corresponding to that engine number, as illustrated below. Engines that are out of service on account of being in shop or laid up for repairs should be so indicated In the square corresponding to such engine number by the letter "S" or "L" being shown above the number representing the division on which such engine Is located. Engine numbers that are vacant on account of engines being cut up should be indicated by the letter " C " being shown In the proper square above the n umber of the division on which such engines were last located, and should be shown In like manner until such engines have been replaced. For example, Engines Nos. 803 and 1048 are on Division No. 1 ; Engines Nos. 56 and 1172 are on Division No. 2; Engine No. 109 Is In shop on Division No. 3, and Engine No. 330 Is laid up on Division No. «, the location of these engines being designated In the blank below. The number of the Division for all engines numbered between 1 and 100 should be entered In the column at the left of the numbers shown vertically and those numbered over 100 should be shown at the right and in the proper column. 1 b 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 \ 51 ? . 52 i 1 53 { 54 5 55 . 6 2 56 7 57 9 58 0 1 69 10 00 11 61 62 13 IB 14 64 IS 65 16 66 17 67 18 68 10 69 20 70 21 71 22 72 X 33 Ti 24 74 25 75 » 76 27 77 2* 78 3> 79 30 80 31 81 32 82 \ 33 fia ; M 84 ft 8ft m 86 37 87 38 88 30 89 49 90 4l 01 42 . to 43 w 44 W 45 01 -4A_ Ml «7 97 48 l 08 40 99 50 100 I 54 THE SCIENCE OF RAILWAYS. M. P. FORM 5. Master Mechanic's Monthly Report to the Super- intendent of Motive Power and Machinery of the Condition of Each Engine on His Divi- sion. The object of this extremely valuable report is to keep the Superintendent of Motive Power and Ma- chinery advised as to the condition of the locomo- tives on each division; those in good order; those in fair or poor condition; and those in the shop for re- pairs. It also enables him to determine whether each engine in service makes reasonable mileage. In case engines are reported as being in poor condition after having been recently repaired, he is enabled to in- vestigate the reason therefor. SUPERVISION OF LOCOMOTIVES. 55 § a W9. H O CO Q. WO « H CO a c o h- 1 £] 0) SPORT TO T iBY OF THE C ON HIS DI Q o CO -a o o © cS > '*- o °a >jO 73 O +3— I • cfllj CD £ cS^ * o3 ^ ® a ©73 a S fl *- ©^ Q. © ,Hflo oip a£ ® ©£.S A 3 © I © o Kg© 0©C IS SB Sh JZ ^ - © «^§>>© to 22 ua oS c r -3 w O »■« i^ — ii 23 o o 1— 1 H M Q O O 73 © Ft •I-H Fire Box and Boiler CO © 3 s © o Mileage since last General Repairs (not incl. last month) Date when General Repairs were Made © d SJ.-H O CD © c a '5 8 c P 56 THE SCIENCE OF RAILWAYS. M. P. FORM 6. Monthly Record of the Superintendent of Mo- tive Power and Machinery of Condition of Each Engine on Each Division. The object of this exhibit is to aid the Superin- tendent of Motive Power and Machinery in obtaining knowledge of the condition of engines on each divi- sion; those in good, fair, or poor condition; those in shop; also vacant numbers of engines awaiting to be filled. SUPERVISION OF LOCOMOTIVES. 57 M. P. Form 6. MONTHLY RECORD OF THE SUPERINTENDENT OF MOTIVE POWER AND MACHINERY OF CONDITION OF EACH ENGINE ON EACH DIVISION. Division. For the month of..— 19. NOTE— This exhibit is compiled monthly in the office of the Super- intendent of Motive Power and Machinery from Form 5. It shows the number of each engine in the various columns according to the condition of the locomotive. In the column for vacant numbers, the numbers of the locomotives that have been sold, scrapped or destroyed should be entered each month in the report for the division to which such engines were last assigned ; this until such numbers shall have been replaced. Condition In Shop Vacant Num- bers to be Replaced Good Fair Poor ' 58 THE SCIENCE OF RAILWAYS. M. P. FORM 7. Monthly Record of the Superintendent of Mo- tive Power and Machinery of the Condition of the Different Classes of Engines on Each Division. The purpose of this monthly report is to advise the General Manager of the condition of each class of loco- motives on all the divisions; the number in active ser- vice; number in shops; number broken up or sold; number receiving general and heavy repairs; also per- centage of locomotives of different classes and condi- tions. SUPERVISION OF LOCOMOTIVES. 59 t-fa WW £* 9® *<« Wg Eh CD OS5 o° co HH W2S «J w EhH H8 wa co- Wfa So EH So wu as H H O ctj J eo a WW 00^0 s§Ss rtti jo _ ** u O Sort- 's £ ftcri tig u — * °o u £ >Hhh rf o .P.& k>do 5ooo Sri p ^« $« O J H J O 1— 1 H c ^ H W W to to to o to to O to O to O « w ^5 to o Q to > HH to o to 2 to CO to g n a 0 s Q 0QO a g S 5 CO c M | ; p. 5 oo 3 *-a "*! f h- 1 ^ d 0 3 ^O 0 C c H 3 « 0 ill d c r 3 CO 0 p Passenger Freight. Switching. TOTAL. . . hi < O M w 0 H CO ► CD W l-H d CD O p 0 PS >s i ► ! CD ! d ( H O 60 THE SCIENCE OF RAILWAYS. M. P. FORM 8. Master Mechanic's Report of Repairs Made on Particular Engines. This report shows #in detail the repairs made on an engine, when such repairs amount to $25.00 or more. It is scrutinized by the Superintendent of Motive Power and Machinery and is filed in his office. SUPERVISION OF LOCOMOTIVES. 61 M. P. Form 8 MASTER MECHANIC'S REPORT OF REPAIRS MADE ON PARTICULAR ENGINES. ..Shops. Date. Engine No Class. Note. — This form enumerates in detail the various parts of an engine. A report of this kind la to be made for each engine receiving repairs amounting to $25.00 or more. When new parts are applied, such parts should he prefixed by the letter "A"; parts that are repaired by the Utter "O." It should show the date the engine entered the shop, and the date when ready for service: also the total co^t of material and labor expended in the repairs as shown at the end of the report. When Darts are repaired or renewed of which there are two or more of the same name, the report will specify which parts they are: as right or left, front, middle or back, right front or left front. When an engine is to be sent to the principal shop of the road for extensive repairs, the master mechanic should use this form to report, all work necessary in repairing the engine. The report should be sent to the Superintendent of Motive Power and Machinery, who will, after approving such repairs, forward the report to the superintendent of the shop, thus enabling the latter to order material not in stock so as to guard against any delay in making the repairs. This will enable him to maintain a regular time schedule for repairing engine5. When the engine has been repaired the superintendent of the shop will make a resort on this form showing in detail what repairs have been made. For engines repaired at local shops, the report will be made my the foreman in charge and forwarded to the master mechanic. All reports of this form must be sent to the Superintendent of Motive Power and Machinery to be kept on file in his office. lbs., lbs.. lbs. No. reset BOILER AND FIRE BOX. Boiler, Boiler Braces, First course from Arch. Second course from Arch, Third course from Arch, Slope Sheet. Roof Sheet. Right Side Sheet, Left Side Sheet. Back Head Sheet, Throat Sheet, Front Flue Sheet . Waist Sheet, Dome, Dome Braces, Dome Cap, Test Pressure. Pressure Allowed. Weight of Scale Removed. Fire Box. R. S. Sheet— Thickness Make L. S. " Door. " Crown, " Flue, " Arch Tubes, Number new. Which Mud Ring, Stay Bolts, Number new. Crown Bars, Number new, Crown Bar Braces, Crown Boits, Flues, Number new, Combustion Tubes, Brick Arch, Grates, BOILER ATTACHMENTS. Ash Pan. Ash Pan Dampers, Deflecting Plate, Extended Front, Fire Door and Frame. Front End Ring. Front End Door, Netting. Petticoat Pipe. Safety Valves, No., Size and Make Smoke Arch. Smoke Stack, Smoke Burners, Kind. Spark Hopper, Cinder Hopper, Whistle, Wash-out Plug*. COCKS. Blower, Blow Off. No., Kind, Cylinder, Game, Heater, Surface. Steam Heat, Syphon, Cab Oilers. Sight Feed Lubricator. No. Kind, Cock Stand. CYLINDERS. Cylinders. 1 Which, Cylinders, }• Which, Bushed Cylinders, ) Which, Bored, Cylinder Heads. Which, Cylinder Casings, Which, Cylinder Jackets, 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 30. 81. 82. 83. 84. 85. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104. 105. 100. 107 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 119. 120. 121. 122. 123. 124. 125. 126. 127. 128. 129. PISTONS. Spiders, Which> Followers, Which, Bull Rings, Which, Packing. Which. Rods, Which, Glands, Which, Rod Packing, Which. CROSS HEADS, Etc. Cross Heads. Which. Gibs, Guides, Which Guides, Yokes, Which Guide Blocks, Which DRIVING WHEELS, Etc. Kind, Mat'l. Kind. Wheels, Which. Axles, Which, Boxes, Which. Brasses, Which, Shoes, Which, Wedges, Which. Waterline. Which, Tire Thickness, Tire Maker, Crank Pins, Which, Springs, Which, Hangers, Which. Equalizers Which, ENGINE TRUCK Truck, Bo" .ei. Which, Brasses, Which, Frames, Pedestals Which. Surings, Which, Hanger, Which, Equalizers, Which, Top Center, Bottom Center, Engine Truck Wheels, Number new, FEED WATER. Injectors. Which. Kind and Size — Right. Checks. Which, Size aand Make, Feed Pipes. Delivery Pipes. RODS. Main Rods. Which. Brasses. Which. Straps, Which, Bolts, Side Rods, Which. Brasses, Which, Straps. Which, Bolts, Which, STEAM CHESTS. Chests, Which, Covers, Which, Casings, Which, Air Valves, Which, SLIDE VALVES Valves, Which. Kind, Lap, Steam, Lead, Seats, Which, Yokes, Which. Stems. Which. Stem Glands, Which. Stem Packing, Which, VALVE GEAR. Links, Which, Mat'!. Mat'l, Mat'l. Di»m Mat'l, Make, Mat'l, Make. Left, Mat'l, Keys, Mat'l. Keys. Exhaust, Kind, Kind, 131. 132. 133. 134. 135. 139. 140. 141. 142. 143. 144. 145. 146. 147. 148. 149. 150. 151. 152. 153. 154. 155. 156. 157. 158. 159. 160. 161. 162. 163. 164. 165. 166. 167. 168. 169. 170. 171. 172. 173. 174. 175. 176. 177. 178. 179. 180. 181. 182. 183. 184. 185. 186. 187. 188. 189. 190. 191. 192. Rocker Arms, Which, Rocker Boxes, Which Eccentrics, Which, Straps, Which, Rods, Which, Reverse Lever, Quadrant, Reach Rod, Valve Rod. Which, Tumbling Shaft. STEAM PIPES. Etc. Steam Pipes, Which, Exhaust Pipes, Ex. Nozzles, Kind, Tee Pipe, Dry Pipe, Stand Pipe, Size. Throttle Valve, Throttle Lever, Throttle Stem, MISCELLANEOUS. Air Signal and Piping, Bell Bell Ringer. Bell Stand. Brake, Air, Sue of Pump, Bumper Girths, Beam. Cab, Cab Brackets, 1 Cab Deck Castings, Wood Deck, Chafing Iron, Do*ne Casing, Frames. Frame Castings; Frame Jaws and Braces, Hand Railing. Hand Rail Columns, Head Light, Front. Back. Head Light Brackets, Jacket, Lagging, Kind, Painting, Pilot, Front Back. Pilot Coupler — Automatic, Running Board, Running Board Brackets. Sand Box, Sand Box Casing, Sander — Kind, Steam Gauge, Steam Heating Apparatus— Kind. Three Way Cock.Air Pump Exhaust Wheel Covers, Engine Truck. TENDER. Tank, Capacity, Gals. . Tank Braces, Tank Valves, Tank Hose, Tank Boxes, Tender Frame. Iron or Wood, Tender Frame Rods, Tender and Engine Draw Bar, Tender Draw Bar Coupler — Auto- matic, Tender Trucks, Tender Truck Wheels, No. new, Tender Springs, Make, Teader Brakes, Date put in Shop, Date Ready for Service, COST OF REPAIRS. Material. .Labor, Total. Remark*: 62 THE SCIENCE OF RAILWAYS. m. p. forms 9, 10 and 11. Shop Foreman's Report to His Superior of Re- pairs on Particular Engines. Forms 9, 10 and 11 are used by foremen at the gen- eral shops in connection with Form 8, the numbers on these blanks corresponding with the numbers used in designating the repairs as particularized on that form. Instead of itemizing (writing in) the repairs made on an engine, the foreman, to save clerical work, simply enters the letters "X." or "0" after the number which corresponds with the item of repairs as shown on Form 8. Separate reports of this form (three in number) are provided for use in the different shops, the parts (numbers) listed on each report being such as will be repaired or renewed in the particular shop for which the form is designed. SUPERVISION OF LOCOMOTIVES. 63 M. P. Form 9 SHOP FOREMAN'S REPORT TO HIS SUPERIOR OF RE- PAIRS ON PARTICULAR ENGINES Engine No. Date in. Date out. Note. — The numbers shown on this report correspond, so far as they go, to those shown on Form 8. For all repairs made to engines where new parts are applied the ietter "X" should be entered opposite the number correspond- ing to the part replaced; for all parts that are repaired the letter **0" should be entered opposite the number. This report will be sent to the general foreman, who will enter the sev- eral items shown herein, on Form 8. 1 23 79 2 24 80 3 25 86 4 26 87 5 27 88 6 28 109 7 29 110 8 30 111 9 31 112 10 32 113 11 33 114 12 39 115 13 46 116 14 "67 128 15 68 129 17 69 130 19 70 136 20 71 137 21 72 22 73 Remarks: Foreman. 64 THE SCIENCE OF RAILWAYS, M. P. Form 10 SHOP FOREMAN'S REPORT TO HIS SUPERIOR OF RE- PAIRS ON PARTICULAR ENGINES Engine No. Date in. Date out. Note. — The numbers shown on this report correspond, so far as they go, to those shown on Form 8. For all repairs made to engines where new parts are applied the letter "X" should be entered opposite the number correspond- ing to the part replaced; for all parts that are repaired the letter "O" should be entered opposite the number. This report will be sent to the general foreman, who will enter the sev- eral items shown herein, on Form 8. 16 62 94 125 151 * 26 63 95 126 152 34 64 96 127 156 35 65 97 131 157 40 66 98 132 158 • 41 74 99 133 159 42 75 100 134 1 160 1 47 76 101 135 161 48 77 102 138 162 49 78 105 139 163 51 81 107 140 165 52 82 108 141 173 53 83 117 142 174 54 84 118 143 175 55 85 119 144 176 56 89 120 145 177 57 90 121 146 178 58 91 122 147 59 92 123 148 60 93 124 149 Remarks: Fc >reman. SUPERVISION OF LOCOMOTIVES. 65 M. P. Form 11 SHOP FOREMAN'S REPORT TO HIS SUPERIOR OF RE- PAIRS ON PARTICULAR ENGINES Engine No. Date in. Date out. Note. — The numbers shown on this report correspond, so far as they go, to those shown on Form 8. For all repairs made to engines where new parts are applied, the letter "X" should be entered opposite the number corresponding to the part replaced; for all parts that are repaired the letter "O" should be entered opposite the number. This report will be sent to the general foreman, who will enter the sev- eral items shown herein, on Form 8. 18 154 184 36 Beam 185 — 37 155 186 38 157 187 43 164 188 44 166 189 45 167 190 49 169 191 50 170 192 61 171 103 179 104 180 106 181 150 182 153 i 183 Remarks: Foreman. 66 TEE SCIENCE OF RAILWAYS. M. P. FORM 12. Master Mechanic's Report of Cost of Repairs on Particular Engines. The purpose of this report is to show the gross cost of material and labor expended for repairs on a par- ticular engine at a certain shop. SUPERVISION OF LOCOMOTIVES. 67 H g to anic the port ffice. fc ^3 a? a) © » 2 u o h- 1 2 Sfi .22 2 o X ^3 (M $ tC £ 1- O _, d o O B 2 '8-fl © d t; ^ +3 •£ O M i o <3 ^ +» O 43 - A § Ph is mad numbei kept, w ter the i «j .3 d ,rt ® o hH a> a z a o a a £© a a a © a a > a ZKPtf ZW^tf ZWLJD5 £H«!tf ZWPtf £W«5P3 70 THE SCIENCE OF RAILWAYS. M. P. FORM 14. Foreman's Weekly Report of Locomotives in Shop. This report is designed to show the amount and division of work done on engine repairs at the gen- eral shops each week; also engines put in service and the number that await repairs. SUPERVISION OF LOCOMOTIVES. 71 M. P. Form 14 FOREMAN'S WEEKLY REPORT OF LOCOMOTIVES IN SHOP. For the week commencing .......19.. Note. — This- report 1* «ompiled at the general shops on Monday of each week by the genera! foreman and a cony sent to each shop foreman, and to the Superintendent of Motive Power and Machinery. It shows the several shops through which an engine passes from the time of arrival on the hospital track until such engine has undergone repairs and left the shops. The first section of thip report represents the gangs into whioh the force of the erecting shop is divided. "Under each gang should be shown the number and class of each engine undergoing repairs, also theMivision on which it was last in service, the date in shop, date expected out and the nature of the- repairs to be given. In the "Miscellaneous" column of this section should be shown the dates on which engines will be out of the shops that have been delayed beyond, or that will be out previous to their scheduled dates. The 6econd section shows the output or the Humber of engines that have left the shop during the month, the number sent out each week being added to those previously reported for the same month. The third section shows the engines receiving boiler-shop repairs in connection with other repairs, and also the output of engines from the boiler-shop during the month. The claae of repairs given an engine in the boiler-shop should be indicated by the letters as shown in the note at the left of this section^ The fourth section shows the engines that will be limbered up and put in service the coming week, and also those put in serv- ice the previous week, the number and class of the engine, and the division on which it was last in service. The fifth section shows, the number and class of all engines on the hospital track awaiting repairs, the division on which each engine was last in service, the date received on hospital track and the nature of the repairs needed. •ENGINES IN THE SHOP. Gang I Gang II Gang III Gang IV Gang V Miscellaneous 2 if | i I i J 1 .13 "? £ si OS .1 -2 3 1 -S i d 1 Si 1 1 g 1 i • 1 | S ;s S .5 1 g 1 e I DArt A 3 1 Will be Out Scheduled OUTPUT OP THE SHOP FOB MONTH OP_ „UPT 0 - Gang I Gang II Gang III Gang IV Gang V BO Z if a 1 I § Da i Si J 3 .2 g BC J S3 J 1 m g J C '2. £2 3 5 '1 3 J 1 1 1 1 3 ■i j g 1 i ENGINES IN THE BOILER SHOP O'UTPDT OF THB BOILER SHOP FOR THE I0STH OF CP" TO I0TJ— The fallowing letters represent boiler repairs. BogJo. Dttoin Date Out Re- piirs Bng.Ro. Pat* In Date Out Re- pairs IngJlo Detain DaM out Re- pairs. Eag.Ko. Date ia Date oat Rs-j pairs' SngHo Date ia Kate out Repair A B C D E F G H J K L Fire Box Half Sides Bwk Fine Sheet Front Flue Sheet Door Sheet Crown Sheet Smoke Arch Wagon Top Dome Back Head Extension New Boiler 0 V ENGINES TO BE LIMBERED UP ENGINES PUT IN SERVIOE LAST WEEK Eng Cla Dlv Ine ss siori So. ENGINES ON HOSPITAL TRACK Engine No. Class Division Date on Track Repairs Engine No. Class DlvlsioD Date on Track Repairs. .General Foreman. 72 THE SCIENCE OF RAILWAYS. M. P. FORM 15. Definition of What Constitutes Engine Failures. The purpose of this form is to advise employes of the operating and motive power departments as to what constitutes an engine failure; also causes by which trains are delayed, that are not to be consid- ered or reported as engine failures. SUPERVISION OF LOCOMOTIVES. 73 M. P. Form 15 DEFINITION OF WHAT CONSTITUTES ENGINE FAILURES 1. All delays occasioned by waiting for an engine at an initial terminal, except in cases where an engine must be turned, or does not arrive at initial point in time to be cared for and dispatched before leaving time. 2. All delays on account of engine breaking down; running hot; not steam- ing well or having to reduce tonnage on account of defective engine; causing a delay at a terminal; or meeting point; or junction connection; or delaying traffic. DELAYS FROM THE FOLLOWING CAUSES ARE NOT TO BE CON- SIDERED AS ENGINE FAILURES. 1. Whenever engines lose time and afterwards regain it without delay to connections or other traffic. 2. Whenever a passenger or scheduled freight train is delayed from other causes, and an engine (having a defect) makes up more time than it loses on its own account. 3. Delays to passenger trains when they are less than five minutes late at terminals or junction points. 4. Delays to scheduled freight trains when they are less than twenty minutes late at terminals or junction points. 5. Delays when an engine is given excess of tonnage and stalls on a hill, providing the engine is working and steaming well. 6. Delays on extra dead freight trains if the run is made in less hours than the miles divided by ten. 7. Whenever engines are steaming poorly, or flues leaking, on any run where the engine has been delayed on side tracks other than by defects of en- gine, or are on the road an unreasonable length of time: say fifteen hours or more per one hundred miles. 8. For reasonable delays in cleaning fires and ash-pans on the road. 9. When engines are coming from outside points to the shop for repairs. 10. Failure to provide a particular engine which is held in the roundhouse for needed repairs, and is called for by the Operating Department, before the stated time, of which latter the Operating Department has been informed. 11. Broken draft rigging on engines and tenders caused by air being set on train, account of bursted hose or breaking in two. 12. Delays to fast schedule trains when the weather conditions are such that it is impossible to make the time, providing the engine is working and steaming well. 13. Delays when an engine gets out of coal and water, caused by being held between coal and water stations an unreasonable length of time. 74 THE SCIENCE OF RAILWAYS. M. P, FORM 16. Train Dispatcher's Daily Report of Engine Failures. The object of this report is to advise operating and mechanical officials of 'engine failures that occur on the different divisions daily; also as a check and to allow a comparison to be made of delays reported hereon as engine failures, with Form 17. SUPERVISION OF LOCOMOTIVES. 75 M. P. Form 16 TRAIN DISPATCHER'S DAILY REPORT OF ENGINE FAILURES -Division. Date 19.... Note. — The Train Dispatcher will make four copies of this report, daily, and send one copy to each of the following officials: the General Superin- tendent, Division Superintendent, Superintendent of Motive Power and Machin- ery and Master Mechanic. The cause and particulars of delay as given in this re- port must be compared with Form 17. Should the Master Mechanic consider an engine failure has been unjustly charged he will write to the Division Superintendent stating his reasons and send a copy of his letter to the Superintendent of Motive Power and Machin- ery. If, upon investigation, the Superintendent finds the failure has been unjustly charged, he will cancel same using this blank for that purpose, noting "cancelled" in the Remarks column, and send a copy of the cancellaton re- port to the General Superintendent, Superintedent of Motive Power and Machinery and Master Mechanic. Train No. Conductor Engineer Engine No. Cause Time of Delay REMARKS 76 THE SCIENCE OF RAILWAYS. M. P. FORM 17. Engineer's Report to Master Mechanic of De- lays on Each Trip. This report is to -enable the Master Mechanic to obtain the engineer's version of delays on each trip ; also to enable him to investigate the delays shown on Form 16. SUPERVISION OF LOCOMOTIVES. 77 . Form 1 RIP a o o c : all dis hat tli he tiin £ w ^^ 0 e3 |h o a to £ a In o CO '-5 'H ^ CD uM-( o 0> < C 1 o % 0) > ^ "u .13 SJ H TJ s IS o3 - « ft .S^ O c fG fe 8 13 o 2* © a be O b P > t g • FN o £ ft fG r aj o •a n.9 o3 cq O v a M to o H c o 03 O G to «*1 z c "5 E a 1 a P ) 0) o3 co U > ".a O o 1 g H ?— : -U* H M O i 4-8 1 11 1 1- C S a ij * ^^ .a -2 03 fo •>-> 03 PU OH 03 r& to -*> CO t O ft 03 f— i o M 2 o3 co »-. s. h a B P L^l co-G 0>t> G * G 5^ 5 £ 1 H S S fc! CO « W5 g H ^ Q Q W ^H < F^ bh ; eq a P s a H a 1 < o 'd h hi elaye ate A - J 78 THE SCIENCE OF RAILWAYS. M. P. FORM 18. Master Mechanic's Ten Days Report to the Super- intendent of Motive Power and Machinery of Engine Failures. The object of this report is to enable a comparison to be made with Fortn 16 received by the Superin- tendent of Motive Power and Machinery; also for the information and enlightenment of mechanical officials, regarding particulars of failure, as explained by the Master Mechanic, SUPERVISION OF LOCOMOTIVES. 79 M. P. Form 18 MASTER MECHANIC'S TEN DAYS REPORT TO THE SUPERINTENDENT OF MOTIVE POWER AND MACHINERY OF ENGINE FAILURES. On Division. For the ten days ending 19. Note. — A report of this form must be made by master mechanics, at the end of every ten days, and forwarded to the Superintendent of Motive Power and Machinery not later than three days after the termination of the period which it covers. The first report should include all failures from the first to the tenth day inclusive; the second, from the eleventh to the twentieth day inclusive; and the third, from the twenty-first to and including the last day of the month. It is important that the exact cause of failure be stated in each case. Date of Failure Engine Number Train Number Engineer Total Time Delayed Time Made Up Cause of Failure 80 THE SCIENCE OF RAILWAYS. M. P. FORM 19. Monthly Record of the Superintendent of Mo- tive Power and Machinery of Particulars (Cause) of Engine Failures on Each Day of the Month. The object of this record is to ascertain at a glance the total number of engine failures from each cause daily, and finally for the whole month. SUPERVISION OF LOCOMOTIVES. 81 S fa o !* tf I— i a o < O a a w Q a £ H «« fa O tf w >H o <1 Q Pn a w > (— 1 w H O a c GO fe w o tf p H J fe t— 1 fa ^ Q fa * fa w fa o ft o o fa a g o P O fa GO P o GO P o o s 5 l-sg , «3 bfi ^ «"§ O «X5 ^ > tt c a> l|i C ^ co g.Sg ■§*£ § S be 0> oa OX £ c O 3 O cD c3 ° % - ^|c •gcdft £o.S • S S ® 5a ilia 2 >> * ° f*£g » o CO 00 (M CO CM • M a P o w S-i H ft PS 2* Ph H P S 1** is H | aoa aaTivo 1 S i 8 i 3 : S awix | *OK NIVHX •on a NIONa 1 ! 1 © © c Tc c w 86 THE SCIENCE OF RAILWAYS. M. P. FORM 22. Train Dispatcher's Daily Record of Train Move- ments. This report is used by the timekeeper in verifying Form 21. It is also a valuable record of what en- gines can do and what they are actually required to do. SUPERVISION OF LOCOMOTIVES. 87 g 05 H o M Eh* O Q M O O H M ^h »J rH > CO A A o Pi o d d a 73 CD tf £ 40 u M O ■g a > T3 » © Sg ft o S3 =» co 3 H i'S5 J3 i> hH H O M GO S ■ o W ; o tn OS o H hJ Ph a O o M o o pq a § hH H 52; O HH hH O t> -a hH -4-3 Q pi 0 ,0 d 0 a: D C d a 83jth eATi.Jisa.o | em^J8A0 1 90TI1 p9A^19G 1 § > qo^T^S I 3fJ0^ 1 47 • iqSraij | 'SS^d | § £ qo^lAg 1 *io& 1 CO W3wjy | £3 •ssb«j, | § s ! W!AS 1 ! **>& | CO 0 iq^iaij | 3 •ss«i | 0 2 O K a •ox 9ui£utf | PL, ad — o — _p3 _ 3 8UTTJ, guiqO^IAg 9UTT], S.UJI80STJI I •OSL nivhx l aiva eo o o 52 «C « ^ •e* 'eB ' •(-* ££££ <» <£ t— I P OS H <1 O GO H o H ft £ {Z3 W w P S5 P W W H £ «jh' 52J O 0 l-H S 0 0 w © GO § .a +3 W l-H H F-4 O 0 0 !> CO H O l> H Q Q M fe O ^ P ^ « I— I CO -* o ° § B SPP3 PS w 0 H 04 P* Ph fit CO BO 5=1 (53 ci P3 fes P3 (5* ^ s 3 g§ g g'3 £|5=lco nreJX jaquin^ area a B © a '3d s W 102 THE SCIENCE OF RAILWAYS. M. P. FORM 29. Monthly Record of the Superintendent of Mo- tive Power and Machinery of the Gross Cost of Delayed and Overtime on Each Division. The purpose of this report is to keep motive power and operating officials advised of the cost each month of delayed and overtime on the different divisions and on the whole road. SUPERVISION OF LOCOMOTIVES. 103 S P fa o Oh fa > H O a fa o H 55 fa Q 55 fa H 55 M fa P P to fa w H fa O Q M O O fa M X P W H 55 § S5 O i— i Oi fa i— I H « fa !> O Q 55 P fa < P fa P P , w I— I o W o o co ^ co fa M £j O O fa m H fa O P fa W o § B 43 25 u O o O fe 3 a 43 o 2 H *H ►> © g bo a 2 § e9 .2 s T3 c3 a © 3 • a • 6* : © © a* fc > »— ' c 43 © Oh O bfl S3 c3 © IU © > 1 43 f-4 o o 2 ■» 43 * fl © § *8 ~d 5 ** a p ex s" so fa GO 03 TS £■3 M cs fa S3 l| o *E © & ^=3 °-S 1 ® if ©^ ^ a .ag o ^ o •S.S ■as 2 ©I? ^ ^2 ^■s or t omp inte 5?8 ft ^3 .2 * p 32 B! P w*3 1-143 ^^ H • W 09 o ^■3 M Ifl M ► M © a a 8 o Total Cost > o Q <»1 H 5 M « S O o OD PS 0 o cd &. o 6 ° pi 1- Q >< G a g ao£ a gSl gat M © « :.a| £ hi o -ST? l«f »3 w G o o>t3 S3 © G CJ 08 G S 0> <~ g a © OJ2 &^- ©73*3 So* ■43 «* CD O .2.8!; £g° 2 ® © ■s ©-* 5.G ^T S .2 SP.SS^ -d • >> S £? £ 2 © ® C?g fl S c S m ca § a * .^ ^3 fl OHH-3 t3 ©-a Mm © o .2 "~i ^ ° oa g 2 X\ N O ca a 73 oo © o-2 ©*rf © 3o® .G oq"*3 t5 S3 *-3 o o-^ © O o g-S .a a Eh^^j-2 <^^Jt3 a2 o te 0-? $ »-• i^3'*J _ CO— - © © e< © ©-S pa w CO qoii^S c B H o z 51JOM ^qSiaj^i jaSaass'Bj 5toog emix jo #o£[ aS-Bjj o M H CO qo^TAig 6 B M o 3ijoav ^qSTOJj • - - - joSuossbj JIOOH aniix - H O l-H CO qo^mg 0 B o 31JOM ^qSxoj.j aaSnass-Bj J Jtooa euiix 106 THE SCIENCE OF RAILWAYS. M. P. FORM 3L Monthly Report of Locomotive Mileage (Clas- sified) of Each Engine. The purpose of this, report made by the local time- keeper is to advise the general storekeeper of the mileage made by each engine on the division, in the different classes of service, and also the total mileage for the division. SUPERVISION OF LOCOMOTIVES. 107 M. P. Form 31 MONTHLY REPORT OF LOCOMOTIVE MILEAGE (CLASSIFIED) OF EACH ENGINE. Division. During the month of 19. Note. — This report should be made by division storekeepers (or time- keepers), and forwarded to the general storekeeper on or before the twelfth day of each month. It should show the total number of miles made in the different classes of service by each engine on the division as shown by Form 30. Before forwarding the report, the storekeeper must verify it by compar- ing same with the total mileage as shown by Form 26. Engine No. Pass. Frt. Work Switch Engine No. Pass. Frt. Work Switch 108 THE SCIENCE OF RAILWAYS. M. P. FORM 32. Monthly Record of the Mileage of Each Engine. This form is used for summing up (and recording) the mileage made by. each engine, monthly (and so for the year), in the different classes of service. It forms the basis of statistical statements, comparisons, etc. s O w O H O < a W H O a M O o H M w H 55 O SUPERVISION OF LOCOMOTIVES. 03 u u O O »->*< O © H > §c? si's 'bD QQ & flj c r, s c e3 +s £ O g.g'S'g.S * o e> o "S fiJOOBJ Ji 03 -^T3 O 4) C O J to **"*"** O 0?T3 03^ .... O g fl 43 £ tn E 109 ^i«:*© £ d S CD i0p22 5 o3 g-Q 8 8|£9 e3 O 0T 08 QQ CO 0 43 CO at) - > 6 523 S 3 S3 O H 3Q +3 * ^ « X fi 1 d H 23 H O w 0 3Q O 43 6- CO c ^ ^ 110 THE SCIENCE OF RAILWAYS. M. P. FORM 33. Monthly Report of Particulars of Cost of Re- pairs of Each Locomotive. This report made for the general storekeeper is used by him in ascertaining the amount of material and labor expended in the repairs of engines at the different shops and thus by recapitulating the same to ascertain the total amount chargeable to each en- gine. SUPERVISION OF LOCOMOTIVES. Ill M. P. Form 33 MONTHLY REPORT OF PARTICULARS OF COST OF REPAIRS OF EACH LOCOMOTIVE. At. .....Shops. During the month of 19.... Note. — This report made by storekeepers should include repairs made to locomotives at their shops. Engine numbers must be entered in numerical order, and the amount of material and labor expended in repairs entered opposite the number of the engine. The report must be footed and balanced with the amount charged to re- pairs of locomotives in the material and labor distribution books. An im- pression must be taken of the report, after which it will be forwarded to the general storekeeper, on or before the fourteenth day of each month. Eng. No. Mater- ial Labor Eng No. Mater- ial Labor Eng. No. Mater- ial Labor 112 THE SCIENCE OF RAILWAYS. M. P. FORM 34. Monthly Record of Repairs on Each Locomo- tive. This form is used for the purpose of recapitulating the cost of material and labor expended in the re- pairs of each engine during the month as reported from the several shops; and thus the general store- keeper ascertains the total amount chargeable to each engine. SUPERVISION OF LOCOMOTIVES. 113 M. P. Form 34 MONTHLY RECORD OF REPAIRS ON EACH LOCOMOTIVE. During the month of : 19. Note. — This information is compiled monthly in the office of the general storekeeper from Form 33. The numbers of the engines are entered in numerical order, and the cost of material and labor expended in repairs (as shown on Form 33), entered op- posite. Three columns are provided each for entries of material and labor, and in case the same engine number appears on more than three different reports (Form 33), two entries may be made in each column opposite the engine num- ber. The amounts should be cross-footed into the total columns; these amounts should then be entered on Form 35, for the division to which the engine is assigned as per the name of the division entered in the space pro- vided hereon. Engine No. Material Total Labor Total Division 114 THE SCIENCE OF RAILWAYS. M. P. FORM 35. Monthly Report for the Superintendent of Mo- tive Power and Machinery of the Miles Run and Cost of Repairs of Each Engine. This report is used 'by the general storekeeper to ascertain the mileage made by the engines on each division in the different classes of service during the month; also the total amount of material and labor expended for repairs of the engines assigned to each division. SUPERVISION OF LOCOMOTIVES. 115 § -si M O > i— i H O 03 W «1 H M fa O M fe O o fe ^ H M O M )-4 Pu W W O « <1 a Ph J W H S5 O a 05 S fc fa E-i Is 03 M a a 0 o Ok 5 i d a? •2 © a d m 2 4» 4» 8 . 03 .2 i d o a 4* 8 •s c •S3 J II 03 3TJE agS .So ©«4-r d T3 O £ S«>o ■a 8" a d d §2*9 d © d .s*-g,d .. © fe © e3 !-* O » d 02 2 ©.fa d d ed 0*CJ,C ,d 02 I? 4» ** © Tr,d o © 0 © S ® L. js«S?i "^•H 0-£ o3 d o^*a^ a *^ 2 © © "2^ * =d g «-d^ b^od h § o>0/si S3 o 03 -v. d 03 c3 O a d 09 tfi « a .4- z* '/J 3 Am ^ SflOc3 °u hi 0) g w ^Oe3 °E-e 3d§U d co g S d 116 THE SCIENCE OF RAILWAYS. M. P. FORM 36. Monthly Report for Division Master Mechanic of Mileage and Cost of Repairs of Each Locomotive on His Division. This form is used fry the general storekeeper in re- porting to the master mechanic of each division the total mileage and cost of repairs of the engines on his division during the month. Also the total mileage and cost of repairs. SUPERVISION OF LOCOMOTIVES. 117 <0 H <* in 6 C 8 Q S3 H W o o H H I— I ft S3 O hH GO > Q in S3 O S3 W W > H O o 02 O < o 0Q H O Ph H H M M O r Q-i w w H S3 o a Q to © g 08 O d QJ 02* fllS •a-s © © © .d-fi g-d .2 T3 ©-g t, § S 2-fi c3 d-^ l^gi ©-o^ o M d^-i^ © v 2 fi ©•*-£ ©X op © © 02 -£ 43 d A © «h km °-^ d ©^ « © d03 0«M O 02 •d^ © SEio Oeo © o ^ PI- •aSSfi| ego ~ d -^> d 02 d oj_ gj4 H ft pt c3Ph I © s-> : mo© ►^ 02 OC rt << o ©»-h.S d q) si s +a d O cp © £ fi 3 KJ5 CM « *a d O © .S3 I Si 118 THE SCIENCE OF RAILWAYS. M. P. FORM 37. Record of Mileage (Classified) and Cost of Re- pairs of Each Locomotive. This is a record book, kept in the office of the gen- eral storekeeper, and from which he may obtain, at any time, the mileage made by each engine in the different classes of service, during any month of the year on a particular division; also the cost of material and labor expended in repairing such engines. SUPERVISION OF LOCOMOTIVES. 119 CO 0 A t3 '1 c 05 +_, 0) s J * < 4a 0 ft 0 © a-- w O 1 § v? •£ 5 a o 00 d O ai do O £ a as d QQ 02 ~ w 0 * & 1— 1 G3 0 © < 13 S Ph W M s a d . ® |d-° -*» 0 fa O O 5 8". ©t3 H s a © 53'£ TO 2 ^"S " O 0 a^ O A M 02— « h © """if. fa HH H O u a 0 * tH O to geo,d © -, 0 is S'S -^ d . 0 © o o d > 0 02 -£-*■* fc o V 1 Id Sal ^ 00-p Hi Xfl < ■d © H u •lis hJ >> g£S O, .t 5^.2 g fa d ■fr8!* C5 aY-9 8 <1 £ o§°.a H 02 hi 44 O O i d x.B fl 1 & §1 fa O 0 0 2 2^ >>_§ O 02 H M 1 O H flg^fl o & ©«~.i8 © w » mH-p^ M JS = 3 1 1 1 d 03 So E M o fc O M M > H « a W H O O W O < H M 43 O 1 M 43 019 «) S3 ft 0Q os « O DC O O O H i-H © 43 s S O «« H hi H O ^3 0 43 "E u 0 43 CO Oh > s .1 nII && * its | § §1 §| >> § 120 THE SCIENCE OF RAILWAYS. M. P. FORM 38. Form of Coal Tickets Used on Engines. These tickets are used for purposes of accounting, for coal delivered to locomotives. The tickets are in book form and perforated so that any number may be removed at one time. They are numbered consecutively, the first being numbered 0, the next 1, and so on. A new book is given to each engineer at the begin- ning of the month. It has his name written on the cover, and his number. and the name of the division to which he is assigned, stamped on each ticket. At the end of the month the book is returned to the Master Mechanic, with all unused tickets therein. Thus the number of the first unused ticket will repre- sent the number of tons delivered to the engineer during the month. To aid in determining the quantity of coal used in the different classes of service, it will be found advan- tageous to have the tickets printed on different col- ored paper, as say red for passenger service; white for freight, and blue for work trains and switching service. SUPERVISION OF LOCOMOTIVES. 121 S w H © H O Q W P a2 H H M o o o o a M O ©•O 00 JO « © •*-» ■*"* rf.d ©2 £•« bc£ ort •o © v o z> o*v M«W 83° — i GO »-• 3 C *■' ©«H ©* 58 S o O-t o o 1** oS ■a a £« ©£ 00 4) 73 "d 8§ d> 00 jd oo O © o eo ONE TON COAL DELIVERED TO Switching Locomotive z •*■ > s ON E TON COAL DELIVERED TO Freight Locomotive e c c "5 T> £ * ON E TON COAL DELIVERED TO Passenger Locomotive c P c a > 5 0 « M > 0 0 H u Q z Ed £3 0 h 3 td n z 0 « h © ONE TON COAL DELIVERED TO Switching Locomotivk z c a > 5 ONE TQN COAL DELIVERED TO Switching Locomotive Division ONE TON COAL DELIVERED TO Freight Locomotive T c c a "5 P H ONE TON COAL DELIVERED TO Freight Locomotive < c a c 5 H © ONE TON COAL delivered to Passenger Locomotive C c 'a ONE TON COAL DELIVERED TO Passenger Locomotive z c s bo a 2 © a 'So © © o © .a a © BO 0 u a c 99 3 a P I W O 122 THE SCIENCE OF RAILWAYS, M. P. FORM 39. Monthly Report of Fuel Delivered at Each Point to Locomotives. The purpose of this monthly report is to enable the division storekeeper to ascertain (and account for) the amount of fuel delivered to locomotives engaged in the different classes of service on each division. SUPERVISION OF LOCOMOTIVES. > * o o o o i-3 o H H 55 o w D pa < Q H M pa > G H O o H W O Ph e ■ .§ • V OS O 1 c g d c o X C c a M d •s p C c 02 flJ3 ©5 ,F\2-S© S°J3 .^ •5 -fi^-d 2 c £ © Hiat a> 3 ©^ 2 JD3 WW © o © © 03^ * 3^ ^ P cj .a •3 el SI S rH w © £ © c^ 8 -111 £ o -^ © &o X-d o ^n. © •r' 'w'O.d £_ ©.d 2 • ^ d "§•8 8 © »? o3 °3 0) £ +3 © • S ^ 03 m"* d « r fl © & a •a+a © d -^ ©°d ,d d-d r, © © •• * 2 © d Xi o M*> d o © d t- •-< OT3 ci Mia d © is is 03 fe «^3 T3 03 c -I 3 c3 MO ^3 d ® © .2 © T3X3 © -^ Sd .2 fl © W 03 . -2 *-• a . ^^ © M ^2 d © ^< 03 03pb 2 O g /-> © o3 ™ ^ St +9 M ©^? M^JD 9, >> _ © © "E 8 § 8 S| 0*c! P^h^'IS > 03 "^ S ;~Q o 1 . ro__, .■s « 03 © - g J ® © M w"-S^ 5-3m^.S.S^S° = "5 3 «5-d o ® gSsjr©-^^©^;:-*^ ^8a-S§.So^?^^3P^2 o3 13 ^d-«s^w © ^r * -^ 2 d 3§«?"S-3& ©^©•^£2 5* 2 02 ©^ &s 8-2 ©^ ° 2 © ©.> V 5 § -d-5 H 03 fl^. vm Co # pa w 0 •3 0 pa 0 s a 0 pa 02 T* 0 T3 O M fe ° s 6^ pa OQ PS pa 0 5? 73 pa 0 0 03 p5 d 0 H H §3 i 5 g§ 123 124 THE SCIENCE OF RAILWAYS. M. P. FORM 40. Monthly Summary of Fuel Delivered to Loco- motives. The purpose of this report is to furnish the gen- eral storekeeper with the amount .of fuel (coal and wood) delivered to locomotives on each division, the amount for the different classes of service being given separately. Reports and methods generally similar to those enumerated herein may be used to advantage when oil or other combustible is used for fuel. SUPERVISION OF LOCOMOTIVES. 125 M. F. Form 40 MONTHLY SUMMARY OF FUEL DELIVERED TO LOCOMOTIVES. Assigned to Division during the month of 19—. Note. — This record is compiled by division storekeepers from Form 39. A separate statement must be made for the locomotives of each division to which fuel has been delivered- Reports must be footed and balanced and an impression taken, and sent forward to the general stoorekeeper on the fifth day after the close of the month. Before forwarding the statement the store- keeper must verify it by the tickets actually delivered by locomotive engineers. When locomotives make mileage on two or more divisions, the amount of fuel to be charged to each division will be apportioned by the general store- keeper. Stations Pass. Service Frt. Service WRK. AND SWITCH ■SERVICE Total Tons Coal Cords Wood Tons Coal Cords Wood Tons Coal Cords Wood Tons Coal Cords Wood j 1 4i 8-' ■Alt* 1942 1 *^ 5024-^ .Storekeeper. 126 THE SCIENCE OF RAILWAYS, M. P. FORM 41. Form of Oil and Waste Tickets Used on Engines. These tickets are used for purposes of accounting, for all oil and waste furnished locomotives. The tickets are in book form and perforated so that any number may be removed at one time. (They are also numbered in consecutive order, the first being numbered 0, the next 1, and so on.) A new book is given to each engineer at the be- ginning of each month, with his name written on the cover, and his number and the name of the division to which he is assigned, stamped on each ticket. At the end of the month the book is to be returned to the Master Mechanic with all unused tickets therein. The number shown on the first unused ticket, multi- plied by the quantity designated on the ticket, repre- sents the quantity of eack kind of oil or waste de- livered to each engineer during the month. To aid in determining the quantities of the differ- ent kinds of oil and waste used, it will be found advan- tageous to have tickets printed on different colored paper, as blue for engine oil, red for valve oil, green for signal oil, white for car oil, yellow for cotton waste and brown for wool waste. SUPERVISION OF LOCOMOTIVES. 127 *o .a 43 «** o o OQ <*5 «5 a d 0) P > <*- O bo fcC J g "3 ■ a JO 111 s H c o fc h- 1 -*j pfl C5 u o h fc y -si W >-a S5 1 i '53 a oj.p O A u p 02 U3 c3 >> r/) 0 P ■8 ^ 2 OS r/) o 0 0 H c8 •^ g fl ® W V ^ 0 •a i— < 1— 1 .-* °ft H i* +2 73 fl H O a® H o> si en fl fc2 -jJ •a C3 0 s 0 0 £ c3 -g-S P. o S5 ««1 id c o a M O 13^ C « Is c 2 £ 0) C3 ^ * . _ o a UJ in ; > a uj i II ! uj z a: : 0) - _ \ e"> T UJ | z 0^ i z 1 0)Q s 0 z : uj 1 UJ 0 j z ! UJ j w 5 h j «z c z Ll c • i ) UJ h < 1 h i Q E h 0 i uj z -7 Z UJ ^ UJ ii OS i > i i fit ! tr : uj i cr 1 JC : - — ' III (f I 0) UJ t UJ h> 1 w o) uj • *" UJ V A DELIV i z Oil z • 0 1 z ! UJ 0° UJ i 5 •: z i UJ J e i z w c D w 0 h *z z u i Id h ^0^ L c ) < Q. ( D j < a. J- i a ^ - i 0 ! uj z it a z UJ u UJ - 0 1 Zq > UJ i > > E _ UJ UJ i tr uj : cr ! oS 0] 0) UJ T UJ dJ 1 tf) 0) UJ T UJ > : Z OQ i Z E N DELI i 0 i z i UJ a 1 < ! i 0 z i UJ J w 0 0 z UJ 0 % il h «z Ui c < ^k 0 1 < OL V 0 Q. h i Q s 128 THE SCIENCE OF RAILWAYS. M. P. FORM 42. Monthly Report of Total Amount of Oil and Waste Delivered to Locomotives on Each Division. . From reports of this nature the general storekeeper ascertains the number of pints of oil and pounds of waste delivered to locomotives on each of the different divisions of a road. SUPERVISION OF LOCOMOTIVES. 129 M. P. Form 42 MONTHLY REPORT OF TOTAL AMOUNT OF OIL AND WASTE DELIVERED TO LOCOMOTIVES ON EACH DIVISION. At During the month of. .19. Note. — This report is compiled by all disbursing storekeepers, and should be forwarded to the general storekeeper (after being copied), on or before the tenth day of each month. It should show the number of pints of each kind of oil, and pounds of waste delivered to locomotives on each division. Pints of Oil Division Division Division Division Division Division Engine Kerosene Signal Cylinder Car Total Pounds of Waste Cotton Wool 130 THE SCIENCE OF RAILWAYS. M. P. FORM 43. Round House Foreman's Monthly Report of the Number of Engines ' Wiped Daily. This report furnishes the necessary information to the storekeeper to enable him to make a proper dis- tribution of the labor of locomotive wipers and dis- patchers and round house laborers, for the different classes of service in which the engines are engaged. SUPERVISION OF LOCOMOTIVES, 131 M. P. Form 43 ROUNDHOUSE FOREMAN'S MONTHLY REPORT OF ENGINES WIPED DAILY. At .Round House. During the month of 19. Division. Note. — This report is made by all round-house foremen at the end of each month to the local storekeeper. It should show the number of engines in each service that are wiped daily, the number wiped by the day force being be shown separately from those wiped by the night force. A separate report must be made for the engines of each division. NUMBER OF ENGINES WIPED. Passenger Freight Work Switching Date Day Night Bay Night Day Night Day Night Remarks 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total 132 THE SCIENCE OF RAILWAYS. M. P. FORM 44, Monthly Summary of Charges to Various Operat- ing Accounts for Material and Labor Ac- count of Engines on Each Division. The purpose of thk report is to advise the general storekeeper of the total amounts charged, by divi- sions, to the various operating accounts, according to the class of service in which the engines on each divi- sion are engaged. SUPERVISION OF LOCOMOTIVES. 133 M. P. Form 4,4 MONTHLY SUMMARY OF CHARGES TO VARIOUS OPERATING ACCOUNTS FOR MATERIAL AND LABOR ACCOUNT OF ENGINES ON EACH DIVISION. For the month or.. 19. Note, -This report is to be compiled by all storekeepers who keep distribution books. It should be forwarded to the gen- er (after being copied), on or before the twelfth day of each month. Under the heading "Fuel Delivered to Locomotives," should be reported the number of tons of coal and cords of wood de- livered to locomotives in tiie different classes of service, and showing the quantity chargeable to each division. These figures are compiled from Form 40. and any charges or credits shown in the material distribution book, on account of fuel furnished to loco- motives in joint service, should be added to or subtracted from the fuel as shown on this report. Charges to the accounts "Engineers and Firemen," "Oil. Waste andTallow used on Locomotives," "Locomotive Wipers and Dispatchers," "Round House Laborers" and "Locomotive Supplies," should be reported in the spaces provided, and should show the amounts chargeable to each division en account of the different classes of service. The total of each account should agree with the amount charged such account in the material and labor distribution books before deducting the credits on account of work train invoices. FUEL DELIVERED TO LOCOMOTIVES Passenger Freight Work and Switching TOTAL DIVISIONS Tons Coal Cords Wood Tons Coal Cords Wood Tons Coal Cords Wood Tons Coal Cords Wood Total OIL, WASTE AND TALLOW USED ON LOCOMOTIVES. Fassenger Freight Work and Switching TOTAL DIVISIONS Material Labor Material Labor Material Labor Material Labor Total ENGINEERS AND FIREMEN. Passenger Freight Work and Switching TOTAL DIVISIONS Material Labor Material Labor Material Labor Material Labor Total LOCOMOTIVE WIPERS AND DISPATCHERS. Passenger Freight Work and Switching TOTAL DIVISIONS Material Labor Material Labor Material Labor Material Labor Total ROUND HOUSE LABORER8. Passenger Freight Work and Switching TOTAL DIVISIONS Material Labor Material Labor Material Labor Material I^bor Total LOCOMOTIVE SUPPLIE8. Passenger Freight Work and Switching TOTAL DIVISIONS Material Labor Material Labor Material Labor Material Labor Total Storekbbpbr. 134 THE SCIENCE OF RAILWAYS. M. P. FORM 45. Locomotive Report— Particulars of Service and Cost for Repairs, Supplies and Labor. This valuable summary of locomotive operations is compiled in the office of the general storekeeper and a copy sent to the executive, operating, mechanical and accounting officials, on the twenty-fifth day of each month. The object of this report is to inform the several officials monthly as to the amount of work (miles run and tons hauled) performed by locomotives on each division, and the cost of operations generally. The comparison of the current month with the cor- responding month of the previous year is interesting. The statistics for the different divisions of the road are exhibited separately, for the purpose of comparing one division with another. M it n II £1 n it SUPERVISION OF LOCOMOTIVES, 5S *2 Miles Operated •f Ltfoawtitw ii Stniri f B 111 ■ a 5| cs II rf »1 5 I 6 8W ■t ST? « 0 8 *2h 5-«$ S 2. 1 a £.0.0 8 3 «<" o •pjfD l&lil « 2*ila K sfs|S | §■30.2.2. B mil * S°2.P£ •"Is i B » E. •B g. Ii 135 > CO |g > 8§ SO d> c/> 5° m> G r w > 2: a r > K W * O !"» ' i 136 THE SCIENCE OF RAILWAYS. M. P. FORM 46. Foreman's Monthly Report to Master Mechanic of Cast Iron Truck and Tender Wheels Ap- plied to and Removed from Locomotives. The purpose of this report is to enable the Super- intendent of Motive Power and Machinery to preserve a record of all cast iron truck and tender wheels ap- plied to (put under) and removed from locomotives. This information is necessary to enable him to ascer- tain what wheels (if any) have failed to come up to maker's guarantee. SUPERVISION OF LOCOMOTIVES. 137 e o fa s W Oh > H o H 8 Gu O o w ° 5- K o 1 1 < o P S i— i Ph o H H M O Ph H QJ CO Q M CO w w o Q H H » JJ-3.S -C-C C£ •*>fa: « — m© to tu £3^ 3 +3-7< fat i I § s ° ■ _ r? /-. s^ C3"S EG 0) ~ to c3 •hOOc > ^ 8 ° 'd'~'©.5 S3 O a fcfl l"8 :3 fa. C3 O fife's c3 cD-fa^ p 3 ft ""S o I _ g fa. CO +3 o3 o <3 . , -^ o -£ o d^— ° Ooto „ fsgs 2.3 jo 'on pnti C > ©d ©43 43 CQ © o 'd © ft ft P^ © ■15 § 8 § 1 ^1§ « o C a; fai CO JO 3[0TlIi o © o© 198^^ jo -oji pu* J9^91 l*II0S © 138 THE SCIENCE OF RAILWAYS. M. P. FORM 47. Monthly Record of Superintendent of Motive Power and Machinery of Each Defective Cast Iron Engine and Tender Wheel Re- moved. The purpose of this report is to obtain the total mileage of wheels removed account being defective; and to ascertain what wheels, if any, have failed to make their guaranteed mileage. SUPERVISION OF LOCOMOTIVES. 139 M. P. Form 47 MONTHLY RECORD OF SUPERINTENDENT OF MOTIVE POWER AND MACHINERY OF PARTICULARS OF EACH DEFECTIVE CAST IRON ENGINE AND TENDER WHEEL REMOVED. During the month of 19.... Si*e and kind of wheels Manufactured by Note. — This record is compiled in the office of the Superintendent of Motive Power and Machinery on the twenty-fifth day of each month. It is made from Form 46, and shows all cast iron engine and tender wheels removed account being defective. A separate record is made for each size and kind of wheel manufactured by the same company. The total mileage made by each wheel is shown in the column provided. Where © 2 Si Serial Letter arid No. of Wheel Date © bo 5 i S3 GO Cause of Removed Applied Remoyed Removal 140 THE SCIENCE OF RAILWAYS. M, P. FORM 48. Monthly Summary of the Superintendent of Mo- tive Power and Machinery of the Gross Number of Defective Cast Iron Locomotive Wheels Removed, Made by Different Manu- . facturers. This is a record preserved in the office of the Super- intendent of Motive Power and Machinery, of the number of wheels removed each month because of the various defects specified; also the average mileage made by such wheels, removed for cause. SUPERVISION OF LOCOMOTIVES. 141 s I w o ■a > Q H O o £9 H W O s o O Ph H > H O o Q & W H H CO <5 O H to § O . M H O 2 03 M M P H o pa D H W O h ^ Pa fa « H O Q W i> O 3 & CO CO o £ ft CQ 43 £ 1 o P S-d ©— . ©J &* 43 u o +3 ft j3© •J3 bfl 02 a> &H r— I ©•d 8| £ © . 03 bO O 03 <~~ § * S 0) -TT3 to 5 © ® S >>43 g © > ^ C 05 £ ^ o 2 © 03<^ ^ ° s a 5 ° 3 o c © © bD " - A ©43 c3 © ^2 o .2 &M^ Jl 02 ,Q £-6 © "> © 2 O 1 fa/3 *^ " a 3 3 o3 P 2Jc5 J3 o Kre ^ K at) ••-' :? og n3 bo © o *2 ^5 o © mS . © ~£ ° 0^3 *£ ■♦» I U CO - fao ©^ 9 « >^ 'gS pu § rf |J9 CO o «H CO 40 !» © •£ §•8 <% ^ 3 «Mi2 © o o © Oi o . © 4a t> £& g-* a o ■ta c8 § ^ CO Vi <© 4* 05 ^ 3 142 THE SCIENCE OF RAILVSAYS. M. P. FORM 49. Monthly Report of the Superintendent of Mo- tive Power and Machinery to the Purchas- ing Agent of Defective Cast Iron Wheels Removed from Locomotives and by Whom Made. Through this report the Purchasing Agent is ad- vised as to the number of guaranteed wheels that have failed each month. The information is also valu- able to him as indicating what make of wheels are giv- ing the best service. SUPERVISION OF LOCOMOTIVES. 143 M. P. Form 49 MONTHLY REPORT OF THE SUPERINTENDENT OF MOTIVE POWER AND MACHINERY TO THE PUR- CHASING AGENT OF DEFECTIVE CAST IRON WHEELS REMOVED FROM LOCO- MOTIVES AND BY WHOM MADE. During the month of 19.... Note. — This report is made by the Superintendent of Motive Power and Machinery to the Purchasing Agent. It shows separately the total number of defective cast iron wheels manufac- tured by each firm, that have been removed from locomotives during the month* their average mileage; also number of wheels of each size failing to made good their guarantee. Wheels Removed Wheels Failing Under Guarantee MAKER'S NAME h O a u ,5 a 9 33 t3 OS i 144 THE SCIENCE OF RAILWAYS. M. P. FORM 50. Monthly Report of the Superintendent of Mo- tive Power and Machinery of Wheels that Have Failed to Meet Guarantees of Makers. This statement is used by the Superintendent of Motive Power and Machinery in reporting to the gen- eral storekeeper, each month, the number of cast iron locomotive wheels that have failed to make their guar- antee, and which have also been accepted by the wheel company's inspector, to be returned for credit. Claims for credit for all failed wheels should be made as follows: Bills will be rendered against the manu- facturers of the wheels for the difference between the guarantee and the actual service. From the cost of the new wheel is deducted the value of same as scrap, which is computed on the basis of the value per gross ton. The net value is divided by the guaranteed mileage, to obtain the cost per thousand miles, and the defi- ciency multiplied by the cost per thousand miles rep- resents the amount due the railway company for ser- vice not received. To this amount is added the amount of 75c, covering the cost of labor for removing and replacing each wheel failing to make its guarantee. The following example illustrates the method of computation. A wheel is guaranteed to run 70,000 miles, but it runs only 40,000 miles when it is neces- sary to remove it on account of some defect, leaving a deficiency of 30,000 miles. Value of new wheel $8.00 Value of wheel as scrap. . 4 . 50 Net value $3.50 $3.50 divided by 70,000 miles equals 5c per thous- and miles. The deficiency of 30,000 miles multiplied by 5c per thousand miles equals $1.50, the amount allowed account of deficiency. Add for the labor of changing wheels 75c, making a total of $2.25, which should be the amount of the bill against the maker. SUPERVISION OF LOCOMOTIVES. 145 s fa 149 o ^^ &H «5^ « I'lL w ■gt g 03 O 09 a) ft ►—1 i-^J « w orekeepe ng to ma in this i MAC ERS. ER AND OF MAK tie General St r wheels faili be included POW TEES jry to t d tende should "S achim ick an ctor) H -< X { : . ^ »s ft 2^ ' ! -a. a so c 5 i ■ ?-a« a -*- otive Powei 1 company sd upon. NDENT DTO M 1 T '■J of M 3tain whee agree £$ t E r 5 -° § a>Js w 53 c E bured ntend can b by i iency c tiufad uperi leage epted defic OQ ^ Ma y theS tive mi sen ace for the C E 1 PORT OF T HEELS THA 0 c A 0 c .s Q port is made b as the locomo which have bt st the makers P This re month (and e again >* Note. — st of the mileage be mad n fc o v-2 o a A3U9I0g9(I H © << w l«npT J M a P8^WJ»TI{) Q S m t>~ > © X H 5 M 1 hi Q J H H f-« k3 Q S3 H *-« CO •^ O ■5 a o SB PUIH ^qSiaAV 9ZJS jaqran^ pu-B J 9^81 reuas 146 THE SCIENCE OF RAILWAYS. M. P. FORM 51. Record of the Superintendent of Motive Power and Machinery of Engine Truck and Tender Wheels Applied to and Removed from Each Locomotive. This is the form of a record book kept in the office of the Superintendent of Motive Power and Machinery. Its purpose is to preserve a history of all cast iron wheels applied to and removed from locomotives. SUPERVISION OF LOCOMOTIVES. 147 M. P. Form 51. RECORD OF THE SUPERINTENDENT OF MOTIVE POWER AND MACHINERY OF ENGINE TRUCK AND TENDER WHEELS APPLIED TO AND REMOVED FROM EACH LOCOMOTIVE. o be a w Serial Let- ter and No. of Wheel QC Engine Trnck or Tender Wheels Maker's Name Applied Place Date Removed Place Bate Cause of Removal 148 THE SCIENCE OF RAILWAYS. M. P. FORM 52. Shop Foreman's Monthly Report to the Master Mechanic of Particulars of Steel Tired En- gine Truck and Tender Wheels Applied to or Removed from Locomotives. ■ The purpose of this report is to enable the Superin- tendent of Motive Power and Machinery to preserve a record regarding the length of service of all steel tired engine truck and tender wheels, also the mileage made between the turnings of tires. This information is necessary to enable him to ascertain what makes of tires are giving the best service. SUPERVISION OF LOCOMOTIVES. 149 s fa o CO 8 fa fa o M o « fa H CO a H O H U o fa w c w fa < CO a w o H P o S o o o « fa Q fa > o •a* 5 a 22 53 02 CO < s o fa fa o n CO fa fa H CO 0 a O s H H H a to 0 "8£g 8|-o3 •0 ©O te en*3 «Ph © £t3-£ S 3 ft $ © © aj ss.a| ©gJ,£ s § g s 8.3 1 §'S C3 © pt © L 1 5© ©-5 2 s w © ro 2 d ^ H-l H O a o H H P S6 W H M H CM P GO O Q P4 O O H W W « H H i— i © o 02 H M asvduw 1 M a wq 90^l<£ a 1 w»a ao-eyj •om -Sag | aSuaiiW | M >- o M a apsa 8013 Id § -4 9*12(1 QO^Id •om 'Sag | 93^811 W 1 1 M S 9»%Cf ao-eid p 9%VQ ao'Bld | •om »U3 | 9>«9im 1 m § s wa ajyeid § 1 e^a ao'Bid •om -Sag | aS-eeiixv 1 § M wa 80T?Id pa 5 *WI ao-eid •ok sag l S9JIJ, JO sseniioiqx *93«li 1 d ■ 2 154 THE SCIENCE OF RAILWAYS. M. P. FORM 55. Monthly Report to the Superintendent of Mo- tive Power and Machinery of Engine Driv- ing Wheel Tires Applied and Removed. The purpose of this report is to enable the Super- intendent of Motive Power and Machinery to obtain a record of the life of engine driving wheel tires, and the mileage made by each between turnings, with a view of ascertaining which make of tires are giving the best service. SUPERVISION OF LOCOMOTIVES. 155 M. F. Form 55 OF MONTHLY REPORT TO THE SUPERINTENDENT MOTIVE POWER AND MACHINERY OF ENGINE DRIVING WHEEL TIRES APPLIED AND REMOVED. At. ..Shop. During the month of 19.. Note. — This report should be made monthly by the foreman at each shop where engine driving wheel tires are exchanged. It should be sent to the Super- intendent of Motive Power and Machinery on or before the twelfth day of the following month. Special care should be taken to show the thickness of all tires when applied, removed or turned. H beg HZ 6- M ©•3 © +3 © oc ce o DATE o P. P © fl© Ho Oause of Removal 156 THE SCIENCE OF RAILWAYS. M. P. FORM 56. Index to Driving Wheel Tire Record. This record book is kept in the office of the Super- intendent of Motive Power and Machinery, each page representing an engine number. The object of this index is to obtain a record of the driving wheel tires under each engine and the dates they are applied to or removed from the engines. SUPERVISION OF LOCOMOTIVES. 157 M. P. Form 56 INDEX TO DRIVING WHEEL TIRE RECORD. Locomotive No. Note. — The information called for hereon should be entered each month from Form 55. When tires are applied the numbers of same, and date ap- plied should be entered in the spaces provided; when removed, the numbers should be cancelled and the date removed entered in the proper columns. No. of Tire MAKE Date Applied Date Remov'd No. of Tire MAKE Date Applied Date Remov'd 158 THE SCIENCE OF RAILWAYS. M. P. FORM 57, Record of Superintendent of Motive Power and Machinery of Driving Wheel Tires. This record book is kept in the office of the Super- intendent of Motive Power and Machinery. The information called for hereon is entered each month from Form 55, the numbers of the tires being entered in numerical order. When a new tire is ap- plied the thickness of same is entered in the column provided for that purpose and every time a tire is turned the thickness after turning is entered in the proper column. When the tire is reduced to 1 J inches in thickness it is scrapped. The mileage made by the tires between turnings should be shown hereon, and computed between the date applied and date removed. Its purpose is to obtain a record of all tires applied to or removed from locomotives, and the mileage made by the tires between turnings, SUPERVISION OF LOCOMOTIVES. 159 w H o Q, t-H H A, W H « Pu. P O o o o w tf Suramj, 1 eS^anpi 1 V i e^«a 1 QO'BIJ | Pi ©^■BQ | ao^ld | •ok 9ui3ug | 9»,B9jij\[ | 7* i 9^«a | 90BIJ | T3 49 91^0 | 90*6 I o» f-H 8 H £ o Pk § H PQ fc O OS H ^ r* g§ K ° H H £ 25 G o M O § £ os 1-j O < H Pm ^ o ATEM OF C< O 55 t3 fc w a H h a H P EH 02 Shop Hoars Worked Per Day Foremen .. Clerks and Operators Machinists Machinists' Helpers Machinists' Apprentice* Boiler Makers Boiler Makers' Helpers _ Boiler Makers' Apprentices' Blacksmiths Blacksmiths' Helper* Blacksmiths' ApDrentiee* Painters and Helpers Tinners and Helpers Carpenters Truck Repairers Boiler Washers Stationary Engineers Stationary Firemen Firing up Locomotives Wipers Turn Table and Pitmen Sandmen Laborers and Sweeper* Callers Oilmen Engine Inspector* Flue Cleaners Firebox Cleaner* Bolt Cutters Steam Fitters and Helpers Tool Room Men Drillers Watchmen Tool Boys Total - 1 Foremen Boiler Washers Wipers and Laborers Callers and Telephone Boy* Machinists Machinists' Helpers Bniler Makers Boiler Makers' Helper* Blacksmiths Blacksmiths' Helpers Turn Table and Pitmen Stationary Engineer* Flue Cleaners Firing up Men Oil and Sandmen Total Hour. Worked Days per Week foremen Machinists Machinists' Helpers Turn Table and Pitmen Callers Wipers and Laborer* Boiler Washers Total Hours Worked Foremen Inspectors BoOer Makers Boiler Makers' Helper* Machinists Machinists' Helpers Wipers and Laborer* BoUer Washers Turn Table and Pitmen Caller* Oil and Sandmen Total Hours Worked Per Day Foremen Inspectors Boiler Makers Boiler Makers' Helpers Machinists Machinists' Helper* Firing up Men" Wipers and Laborer* Boiler Washer* Turn Table and Pitmen Caller* Oil and Sandmen Total Hours Worked OUTSIDE POINT8 Wiper* Laborer* Stationary Engineer* Total Total for Division 168 THE SCIENCE OF RAILWAYS. M. P. FORM 62. Summary Made by Superintendent of Motive Power and Machinery for the General Man- ager of the Total Number of Men of Each Class of Labor and Wages Paid on Whole Road. This report is to be made in the office of the Super- intendent of Motive Power and Machinery on the tenth day of the month, showing the classification of all employes working in the Motive Power Depart- ment at the principal shop, and at the bottom of this report should be shown a summary of Form 61, and should be forwarded with them to the General Man- ager. The object of this report is to obtain the number of employes, their average rate per day, according to their classification, and the amount of the pay rolls of each division. SUPERVISION OF LOCOMOTIVES. 169 fJL t. Form 63 6TJMMABY MADE BY SUPERINTENDENT OF MOTIVE POWER AND MACHINERY FOB THE OHIBH MAN- AOEB OF THE TOTAL NUMBER OF MEN OF EACH CLASS OF LABOB AND WAGES PAID ON WHOLE ROAD «wT»n or roan ninom ir veco»tnn M»«mnrt *• roactnt taor or ra ur o«» or— — _1»... I OAT department 8upt M. F. ud M. in! Aa*. tabkWiaitMilhM Clerk. OpTatre* OCCUPATION BATES PKB BOBE tATB PH M05TH Amount Pt* Da* Helper and Handy Mo* Machinist. Helpers and Handy Apprentices' Helper, and HanUy Mm Helper* DnHerj BoDermak*** Helper, and He Apprentice* FrueSstten Flue Welder* Rivet Healer* Helper* ud Watchmen Boilenna PAINT SHOP CARPENTER SHOP Cor* Maker* POWER HOCSE Total Ptioripal Shop Total Balance ut Syn«n Grand Totaj 170 THE SCIENCE OF RAILWAYS. M. P. FORMS 63-78. Inspector's Reports (as Per Diagrams) of Loco- motive Breakages of Different Parts as Specified Below, Viz.: 63 to 78. Blanks 63 to 78, both inclusive, are to be used in reporting all breakages of the different locomotive parts named therein. Whenever a breakage occurs a report should be made on the proper blank by the inspector or round house foreman and forwarded at once to the Master Mechanic, who, after signing the report, and making #any notations thereon which he may wish, will forward it to the Superintendent of Motive Power and Machinery, to be examined with a view of ascertaining what parts were broken through operation, or through carelessness, for which the Mo- tive Power Department is responsible. After the Superintendent of Motive Power and Machinery has completed his examination of these re- ports, he will forward them to the Mechanical En- gineer, who will inspect them and ascertain whether the breakages were caused by parts being defective or through natural wear, and take any action which may be necessary to eliminate, as far as possible, any further breakages of such parts from the same causes. SUPERVISION OF LOCOMOTIVES. 171 M. P. Form 63 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS PILOT COUPLER Engine No ) Date found on inspection... Class \ Date of failure 19. Reported at 19 Note. — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. Kind of metal. Was there flaw at point of fracture? Was there an old crack? Probable cause of failure. REMARKS Master Mechanic 172 THE SCIENCE OF RAILWAYS. M. P. Form 64 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. PLATE COUPLER Engine No.— j Date found on inspection 19L~. Class — ) Date of failure.- .19- Reported at.. The location of all fractures should be indicated with red ink lines, and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible *and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. Kind of metal. REMARKS: Was there flaw at point of fracture? Was there an old crack? Probable cause of failure. Master Mechanic SUPERVISION OF LOCOMOTIVES. 173 M. P. Form S5 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS M. C. B. COUPLER Engine No ) Date found on inspection 19 or Class ) Date of failure 19—. Reported at. Note. — The location of all fractures should be indicated with red ink lines, and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master me- chanic for his signature, and he will forward it immediately to the Super- intendent of Motive Power and Machinery. Kind of metal. REMARKS: Was there flaw at point of fracture? Was there an old crack? Probable cause of failure. .__ Master Mechanic 174 THE SCIENCE OF RAILWAYS. M. P. Form 66 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. AXLE. Engine No ) Date found on inspection 19—, f or Class ) Date of failure .—.19-— Reported at Note. — The location of all fractures should be indicated with red ink lines, and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as # explicitly as possible, and the report sent to the master me- chanic for his signature, and he will forward it immediately to the Superin- tendent of Motive Power and Machinery. Was it driving or truck axle?—- — Dimension and, if possible, sketch of section at point of fracture. Kind of Metal : — Was it front, middle or back axle? - : Was the metal homogeneous?— - Date put in service. Was there flaw at point of fracture?- — — Probable cause of failure.. ~ Master Mechanic. SUPERVISION OF LOCOMOTIVES. 175 M. P. Form 67 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. DRIVING BOX AND BRASS. Engine No. - ) Date found on inspection 19— Class for Date of failure 19—. Reported at. ink Note. — The location of all fractures should be indicated with red lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible and the report sent to the master me- chanic for his signature, and he will forward it immediately to the Superin- tendent of Motive Power and Machinery- \z ft JUL. V' hi; \) INSIDE FACE. Zi BOX Pattern No... Dimension and, if possible, sketch of section at point of fracture : Was it front, back or middle ? Kind of metal— Was there flaw at point of fracture ? Probable cause of failure? ,t-rIJ&L"- i . . ! • i Y HP BRASS Pattern No.—. Dimension and, if possible, sketch of section at point of fracture: Was it front, back or middle? Kind of metal Was there flaw at point of fracture? Probable cause of failure?— Master Mechanic. 176 THE SCIENCE OF RAILWAYS. M . P . Form 68 REPOKT OF BREAKAGES OF LOCOMOTIVE PARTS. CYLINDER HEADS. Engine No ) Date found on inspection,- 19 .... > or Class ) Date of failure 19 ... . Reported at Note. — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. FRONT HEAD. Pattern No. Dimensions and, if possible, sketch of section at point of fracture. Kind of metal Was there flaw at point of fracture? _ Probable cause of failure Pattern No. Dimensions and, if possible, sketch of section at point of fracture. Kind of metal — - Was there flaw at point of fracture? — - Probable cause of failure. Master Mechanic. SUPERVISION OF LOCOMOTIVES. 177 REPORT OF M. P. Form 69 BREAKAGES OF LOCOMOTIVE PARTS. SPRING HANGERS. 19 EQUALIZER. EQUALIZER STAND. Engine No j Date found on inspection- >• or Class \ Date of failure 19 Reported at "... '...-.-: Note. — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master me- chanic for his signature, and he will forward it immediately to the Superin- tendent of Motive Power and Machinery. r^\ o D r\ 0 A (& 0 D 0 iCb EQUALIZER. Dimension and, if pos- sible, sketch of sec- tion at point of fracture. Kind of metal. Was there flaw at point of fracture? Probable cause of failure. EQUALIZER STAND. Dimension and, if pos- sible, sketch of sec- tion at point of fracture. Kind of metal. Was there flaw at point of fracture? Probable cause of of failure. SPRING HANGERS. Dimension and, if pos- sible, sketch of sec- tion at point of fracture. Kind of metal. Was there flaw at point of fracture? Probable cause of . failure? Master Mechanic. 178 THE SCIENCE OF RAILWAYS. M. P. Form 70. REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. ECCENTRIC, ECCENTRIC STRAP, ECCENTRIC ROD. Engine No. Class Date found on application 19. or Date of failure 19 Reported at Note. — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. ECCENTRIC Pattern No Forward Back Dimensions, and if pos- sible, sketch of sec- tion at point of frac- ture. Kind of metal Was there flaw at point of fracture? Probable cause of fail- ure. ECCENTRIC STRAP Pattern No Forward Back Dimensions, and if pos- sible, sketch of section at point of fracture Kind of metal Was there flaw at point of fracture? Probable cause of failure. ECCENTRIC ROD Dimensions, and if pos- sible, sketch of sec- tion at point of frac- ture. Kind of metal Was there flaw at point of fracture? Probable cause of fail- ure. MASTER MECHANIC. SUPERVISION OF LOCOMOTIVES. 179 M. P. Form 71 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. SIDE ROD, MAIN ROD AND ROD STRAP. Engine No 1 Date found on inspection f or Class J Date of failure 19.... Reported at. .19.... Note.— -The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. r-jti.n.1. -., ■1 i til M-* na SIDE ROD. mtz- =3- Front end, Back end, Dimensions and if pos- sible sketch of sec- tion at point of fracture Kind of metal. Was there flaw at point of fracture? Probable cause of failure MAIN ROD. Dimension, and if pos- sible, sketch of sec- tion at point of fracture, Kind of metal. Was there flaw at point of fracture? Probable cause of failure ROD STRAP. Front strap, Back strap, Dimension, and if pos- sible, sketch of sec- tion at point of fracture Kind of metal. Was there flaw at point of fracture X Probable failure. .. cause of Master Mechanic. 180 THE SCIENCE OF RAILWAYS. M . P . Form 72 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. PISTON AND PISTON RODS. Engine No ... ) Date found on inspection 19_„. \ or Class — — ) Date of failure ....19 Reported at.. Note. — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. IU PISTON. P»ttemNo.{B$-ring Dimensions and, if possible, sketch at point of fracture. Kind of metal Kind of packing Front packing-ring .... Back packing-ring.... Was there blow-hole or flaw at point o f fracture ? P r o b able cause of failure PISTON FOLLOWER. Pattern No Dimensions and, if possi- ble, sketch at point of fracture. Kind of metal Was there blow-hole or flaw at point of frac- ture ? Probable cause of failure. PISTON ROD Enlarged ends Dimensions and, if pos- sible, sketch at point of fracture. Kind of metal Was there flaw at point of fracture ? Did it show any old crack? Shop letter and date put in Probable cause of failure Master Mechanic. SUPERVISION OF LOCOMOTIVES. 181 M.P. Form 73 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. VALVES, VALVE YOKES AND ROCKER SHAFT. Engine Number Date of failure Reported at 19—. Note. — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. VALVE. Pattern No Kind of metal Dimensions and, if possible, sketch of section at point of fracture. Kind of valve Kind of balancing Was there flaw at point of fracture? Probable cause of fail- ure VALVE YOKE. Kind of metal.... Dimensions and, if possible, sketch of section at point of fracture. Was there flaw at point of fracture? Probable cause of failure ra oJ ROCK SHAFT. Pattern No Kind of metal Dimensions and, if possible, sketch of section at point of fracture. Was there flaw at point of fracture? Probable cause of fail- ure? Master Mechanic. 182 THE SCIENCE OF RAILWAYS. M. P.Foim74 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS CROSSHEADS. FOUR-BAR CROSSHEAD. LAIRD CROSSHEAD. TWO-BAR CROSSHEAD. Engine Number Date of failure Reported at 19.... Note. — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. >vj-.j-:.iv.g>v ,-.v- & ^ FOUR-BAR CROSSHEAD. Pattern No Kind of metal Dimensions and, if possible, sketch of section at point of fracture Was there flaw at point of fracture ? Probable cause of fail- ure LAIRD CROSSHEAD. Pattern No Kind of metal Dimensions and, if possible, sketch of section at point of fracture. Was there flaw at point of fracture ? Probable cause of failure . TWO-BAR CROSSHEAD. Pattern No Kind of Metal Dimensions and, if possible, sketch of section at point of fracture. Was there flaw at point of fracture? Probable failure. ... cause of Master Mechanic. SUPERVISION OF LOCOMOTIVES. 183 M. P. Form 75 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS. CRANK PINS. Engine No ) Date found on inspection. .....19—. Class. (or Date of failure 19.— Reported at Note, — The location of all fractures should be indicated with red ink lines and the dimensions given to some fixed point. The questions relating to the fractures at the bottom of this form should be answered as explicitly as possible, and the report sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. W V m y T?r -. r 'H™! < — » .:. t: ': sT MAIN PIN. Dimensions and, if possible, sketch at point of fracture. Kind of metal BACK PIN. Was there flaw at point o f fracture ? Was there an old crack? Did fracture show crystalization ? About how long in service ? Probable cause of failure , Dimensions and, if possi- ble, sketch at point of fracture. Kind of metal Was there flaw at point of fracture ? Was there an old crack? Did fracture show crystal- ization? About how long in service? Probable cause of failure. FRONT PIN. Dimensions and, if pos sible, sketch at point of fracture. Kind of metal Was there flaw at point of fracture? Was there an old crack? Did fracture show crystalization ? About how long in ser- vice ? Probable cause of failure Master Mechanic. 184 THE SCIENCE OF RAILWAYS. M . P. Form 76 REPORT OF BREAKAGES OF LOCOMOTIVES PARTS STAY-BOLTS. Engine No at Date 19.... Inspected by. Note. — This report should show the condition of the fire-box sheets of each engine receiving boiler repairs and should be forwarded to the master mechanic for his signature, and he will forward it immediately to the Superin- tendent of Motive Power and Machinery. All broken stay-bolts, cracks, patches or defects must be shown hereon as found at each inspection, and whenever repairs are made to fire-box sheets. Each broken stay-bolt should be indicated by a circle drawn around it with red ink; those otherwise defective, by a red ink cross. New patches should be shown on the diagrams given below by red ink lines; old patches, and size of sheets by black ink lines. The laboratory number of all new sheets must be shown in the space provided. Name of Sheet Number Broken Diameter of Bolts Lab' rat' ry Number of New Sheets Removed Applied - REMARKS fOQNt. RIGHT SIOE SHEET. B-ACK. LETT SIDE SHEET. FRONT. BACK SHEET. •*%* BACK FLUE SHEET. RIGHT. LCfT. RiGhI. LC'T. CROWN S^EET. Master Mechanic SUPERVISION OF LOCOMOTIVES. 185 M. P. Form 77 REPORT OF BREAKAGES OF LOCOMOTIVE PARTS MISCELLANEOUS Engine No. ( Date found on inspection 19.... < or Class / Date of failure 19....Reported at Hauling Section Train No. REMARKS : Master Mechanic. Note. — This report should be used in reporting all breakages of locomotive parts for which special forms are not provided. A sketch should be made of the part broken and all fractures indicated thereon with red ink lines, and the dimensions given to some fixed point. The report should be sent to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. 186 THE SCIENCE OF RAILWAYS. M. F, Form 78 REPORT OF CONDITION OF LOCOMOTIVE BOILER ENG.NO Inspected At Date 19..,. Test Pressure Lbs. Laboratory Nos. of New Plates REMARKS. Note.— -This report should show the condition of the boiler of each engine receiving boiler repairs, and should be forwarded to the master mechanic for his signature, and he will forward it immediately to the Superintendent of Motive Power and Machinery. The size of all new patches should be indicated on the diagrams given below, by red ink lines, and old patches by black ink lines. The laboratory number of all new sheets must be shown in the space pro- vided. The condition of the firerbox sheets should be shown on Form 76. ft&j- (NSPCCTCO BV | MASTER MECHANIC. 188 THE SCIENCE OF RAILWAYS. M. P. FORM 79. Inspector's Record of Inspection of Stationary and Locomotive Fire-Box Stay-Bolts. This record book is kept by the inspector at each round house and shows the inspection of all fire-box stay-bolts made by him each month. SUPERVISION OF LOCOMOTIVES. 189 M. P. Form 79 INSPECTOR'S RECORD OF INSPECTION OF STATIONARY AND LOCOMOTIVE FIRE-BOX STAY-BOLTS AT -SHcfr Note. — Stay-bolts in locomotive engines must be inspected monthly, and in stationary engines quarterly, and all bolts found defective replaced before engine is allowed to go into service. The information called for below should be filled in by the person making the inspection and replacing the bolts, at the time of inspection or replace- ment, and signed by such person in the space provided. ■21 DATE OP INSPECTION 8« O Q NUMBER OF DEFECTIVE STAY-BOLTS CQoq 3S +3 «-" h ^ «$ beep 3 «i Repairs Needed Date Tested Inspector's Signature Signed. Master Mechanic. 194 THE SCIENCE OF RAILWAYS M, P. FORM 82. Inspector's Report of Inspection of Air and Steam Gauges and Safety Valves. The purpose of this report is that the Superintendent of Motive Power and Machinery may be advised that all air and steam .gauges and safety valves are in- spected at regular intervals and that he may ascer- tain the condition they are in. SUPERVISION OF LOCOMOTIVES. 195 M. P. Form 82 AND INSPECTOR'S REPORT OF INSPECTION OF AIR STEAM GAUGES AND SAFETY VALVES AT SHOP. .DIVISION. DATE. .19. Note. — All air and steam gauges and safety valves must be tested quar- terly. Two reports of this character must be filled out and signed by the person making the inspection at the time and place such inspection is made. One of the reports will be filed in the office of the master mechanic, and the other forwarded to the Superintendent of Motive Power and Machinery. When steam gauges are applied, extreme care must be taken to provide a large syphon and to have the same full of water before turning the steam into the gauge. This applies with equal force to the test gauge. A separate report should be made for stationary boilers and the point at which they are located should be shown hereon and the numbers prefixed by the letter "S." Date Tested a o d o 3 AIR GAUGE STEAM GAUGE SAFETY VALVE o Train Line Reservoir Remarks I © © S3 HO 0 bCS c ee WO Remarks to O o 53 S3 teg o © a HO bep a a o *<* © ce HO © .b£ 30 Remarks 196 THE SCIENCE OF RAILWAYS. M. P. FORM 83. Inspector's Report of Changes and Repairs of Stationary Boilers. The purpose of this report is that the Superintendent of Motive Power and Machinery may obtain a complete record of details of stationary boilers, so as to keep an accurate check on the pressure carried by the boiler while in service. SUPERVISION OF LOCOMOTIVES. 197 M. P. Form 83 INSPECTOR'S REPORT OF CHANGES AND REPAIRS OF STATION- ARY BOILERS. NOTE— This report is to be made at stated intervals or whenever any changes are made in station- ary boilers.by the foreman or inspector and forwarded to the Superintendent of Motive Power and Machinery. The items and dimensions should be given as called for on the diagram below. All dimensions of the shell should be outside dimensions and those of the firebox inside dimen- sions. All seams should be located on the boiler diagrams by use of the seam diagrams and numbers on the opposite section of this form. If any other style of seam is used a sketch should be made in the blank space provided for that purpose. Be/ZtrJ^fess Max Bo/derMater/aZ. Bw/er tft .Zac&f/a/r. St/-y}c«. < /*/vf/«y Bu/JLettr. BuU/. Jris/&U*4. Tube* #urrt&*r. D/a ttj. ' Zerjgt/i. gauge. &/■# j9cccZt,7g/A TT/dt/i. JD/am He/ff/it. Pate SfyAe /?. SEAX T)17ifflMHS DIMENS.ONS OP SEAMS \f—j—M.—r *' ill BgagjgB a fgj r^ Li friar" :§-fe -t-&-HB- t a *Number of Seams as shown on Boiler Diagrams. 198 THE SCIENCE OF RAILWAYS. M. P. FORM 84. Shop Foreman's Report to Master Mechanic of Valve Motion of Engines. This report is used to obtain the dimensions of the parts of locomotives relating to the valve motion, when such locomotives have received repairs. SUPERVISION OF LOCOMOTIVES. 199 M . P . Form 84 SHOP FOREMAN'S REPORT TO MASTER MECHANIC OF VALVE MOTION OF ENGINES. Engine No Class. .Shops. Date 19... Note — This report should be made by the foreman of the shops where engines are repaired and sent to the master mechanic for his signature, and any notations which he may make, who will in turn forward same to the Superintendent of Motive Power and Machinery. The report should show the dimensions of the parts enumerated below. Cylinders Steam Ports Exhaust Port Bridges Outside Lap Inside Clearance _ Throw of Eccentric Travel of Valve Saddle Pin Back Lead Full Gear Valv«s Set by.. m*f/Jf/f* o i i m o 5 Z § REMARK 'S: , MAtTCft MtCH«NI«, 200 THE SCIENCE OF RAILWAYS. M. P. FORM 85. Monthly Report of Each Engineer's Service, Viz. : Total Miles Run by Locomotives Under His Charge, Tons Hauled and Fuel Con- sumed. This is for the purpose of comparing the records of particular engineers in regard to economy practiced in the use of fuel each month — the record showing the locomotive mileage made per ton of coal used; also the average number of pounds of coal used to haul each 100 tons one mile. For purposes of comparison the engineers in each class of service (passenger, freight, etc.) are grouped together. Another purpose of this report is to permit the man- agement to ascertain and scrutinize what the relation of coal consumption is to the number of tons hauled. Afterwards, and in the u Performance of Locomotives" Form 45, the consumption of coal per ton mile is as- certained for all locomotives for the whole road. SUPERVISION OF LOCOMOTIVES. 201 M. P. Form 85 MONTHLY REPORT OF EACH ENGINEER'S SERVICE, VIZ: TOTAL MILES RUN BY LOCOMOTIVES UNDER HIS CHARGE, TONS HAULED AND FUEL CONSUMED. Division. For the month of -19. Note. — This report is made monthly by each master mechanic and should be sent to the office of the Superintendent of Motive Power and Machinery by the fifteenth day of the month. A separate report should be made for each kind of service — as passenger, freight, etc. .Service. En- gineer Fireman pa o o a "So p w 'a cP Ho a * a Mo a: EH •* a> 1-3 bpiZ 202 THE SCIENCE OF RAILWAYS. M. P. FORM 86. Statement of Mileage Made, by Each Engineer to pint of Lubricating Oil. The purpose of this report is that the Superintendent of Motive Power and Machinery may see that engine- men are as economical as possible in the use of lubri- cating oils. In connection with this form, it is the custom on some roads to place the engineers within certain limits per run. The effect of such precaution, if wisely de- termined, will heighten interest and enforce economy. This will be further insured, however, by comparing the operation of the engines — one with another — on the basis of the number of miles run to pint of oil. SUPERVISION OF LOCOMOTIVES. 203 M. P. Form 86 STATEMENT OF MILEAGE MADE BY EACH ENGINEER TO PINT OF LUBRICATING OIL. ON DIVISION. FOR THE MONTH OF 19.... Note. — This report is to be made monthly by each master mechanic and should be sent to the office of the Superintendent of Motive Power and Machin- ery by the twentieth day of the month. A separate report should be made for each kind of service. .Service Engineer bo Oh •as Avirage Number of Miles Run to pint of bo a C3 £5 o a 204 THE SCIENCE OF RAILWAYS. M. P. FORM 87. Master Mechanic's Report to Superintendent of Motive Power and Machinery of Condi- tion of Tools and Machinery. This report is to be made by the Master Mechanic and forwarded to the Superintendent of Motive Power and Machinery whenever any changes are made, either by installing new or removing old tools and machinery. A report of this character should also be made at the beginning of each year, covering all tools and machinery at the shops under the Master Mechanic's jurisdiction. It is kept as a record in the office of the Superin- tendent of Motive Power and Machinery, and by it he is advised of the condition of all tools and machinery in the Motive Power Department. SUPERVISION OF LOCOMOTIVES. 205 oo a u o s p «3 o hS O B So r < H O &8 55 H go D m O H S5 O Q o H O b S5 a o s M H H 02 H 525 W o Oi p O C/2 2 3 ?*» : :3 ©^ pT4 a © a© Q d © qoqq 206 THE SCIENCE OF RAILWAYS. M. P. FORM 88. Form of Application Made by Those Seeking Em- ployment on Engines. This form is to be used by all persons making ap- plication for employment as engineers, firemen, or engine dispatchers. SUPERVISION OF LOCOMOTIVES. 207 M. P. Form 88 FORM OF APPLICATION MADE BY THOSE SEEK- ING EMPLOYMENT ON ENGINES. Instructions. — All applications for employment as engineers, firemen, engine dispatchers, and such other employes as may be designated by the division superintendent or master mechanic, must be made by the applicant himself, in duplicate, on this blank, and sworn to before a notary public. The applicant will then report to the Company's surgeon to have his sight and hear- ing tested, and for physical examination also, surgeons making such tests and examinations will report results of same in proper place on this blank, sending one report to the division superintendent or master mechanic, and the other to the chief surgeon. A fee of one dollar will be charged for making such examinations, and the same will be paid by the Company, unless the ap- plicant is accepted as an employe, in which case, the amount of the fee will be deducted from his wages. Note. — When this application blank is properly filled out and sworn to, the applicant may be allowed to enter the service ON PROBATION, provided there is need for his services, and he has passed a satisfactory examination, but it must be distinctly understood that before he can be considered an ACCEPTED employe, the written approval of the superintendent or master mechanic must be obtained. Full Name and Address of Applicant. Place Date .19.... 1. Place of birth Date of birth 18. .Age 2. Single or married? 3. Give names and address of any persons dependent on you for support or to whose support you are contributing 4. What position do you desire? 5. What experience have you had in that line?. 6. By whom are you employed at present? No Street , Town or City , State of 7. In what capacity are you employed? 8. Are any of your relatives in the employ of this Company? If so, state who they are, and in what capacity employed 9. State below where and how you have been employed since you left school, making no omission in the record : Time of Service FROM TO ja A ■♦» u ss. SUPERVISION OF LOCOMOTIVES. 209 State of County of ^ being first duly sworn, says that he is the applicant named in the foregoing application, that said applica- tion, is signed by him, and that the answers to questions in said application are made in his own hand-writing, and that each and all of the answers con- tained in said application are true. Subscribed and sworn to before me this day of 19.... Notary Public. I hereby acknowledge receipt of a copy of the rules and regulations for the government of employes of the operating department of the Railway Company, and all amendments thereto, and also a copy of the current time table, and agree to familiarize myself with and observe all the same, and to keep advised of such amendments to said rules as may be hereafter made, and have had explained to me the dangerous nature of the ser- vice in which I am about to engage. I have been notified that there are build- ings, coal chutes, signal posts, switch stands, round house doors and other obstructions dangerously close to the tracks, and that I am required to look out for them and avoid danger, which I fully appreciate. Dated at this day of 19 ... SURGEON'S CERTIFICATE. To be filled out and signed after a PERSONAL examination by any of the company's local surgeons. The f ollowng is the report of the result of my examination of Mr. TO BE SIGNED BY APPLICANT IN PRESENCE OF EXAMINER. 1. When placed at a distance of twenty (20) feet from the test types, the last five (5) letters read correctly by the applicant are: Right eye 20/ I .... Left eye 20/ Both eyes .: 2. A. The applicant selects skeins numbered as follows, as being of the same color as test skein A: B. The following as being of the same color as test skein B: C. The following as being of the same color as test skein C: 3. The applicant hears the tick of a watch with the right ear at inches; with the left ear at inches. For ordinary conversation at a distance of twenty (20) feet, the hearing is (expressed in fractions). I find that there is evidence of recent successful vaccination; that he is not suffering from any disease or disability other than noted, and that he does not manifest any evidence of an abuse of intoxicating liquors. I hereby certify that, having examined him for defects of vision, color perception and hearing, and for other physical defects, I find him J qualified / / disqualified i to fill the position of Disqualifying defects Defects that do not disqualify - Remarks: Examined by -. Surgeon at Date of Examination 19 TO BE SIGNED BY SURGEON MAKING THE EXAMINATION. 210 THE SCIENCE OF RAILWAYS. M. P. FOKM 89. Master Mechanic's Notice of Vacancies in Runs and Service. The purpose of this notice is to advise enginemen of vacancies to be filled by a certain date, and to allow them to make application, if they so desire, for the vacant positions. SUPERVISION OF LOCOMOTIVES. 211 M. P. Form 89 MASTER MECHANIC'S NOTICE OF VACANCIES IN RUNS AND SERVICE. Division Date 19 Note. — This notice is issued by the master mechanic whenever vacancies occur for engineers or firemen. A copy should be sent to each round house foreman on the division and posted on the bulletin board or some other conspicuous place. Applications should be made for the position desired and forwarded to the master mechanic on or before the date specified below. ENGINEER OR FIREMEN BETWEEN WHAT POINTS All applications must be on file in the office of the master mechanic not later than 19 212 THE SCIENCE OF RAILWAYS. M. P. FORM 90. Notice of Superintendent of Motive Power and Machinery of Those Authorized to Operate Locomotives. To Master Mechanics and Foremen in Charge of Round "Houses and Shops. This notice is used to furnish information to all em- ployes of rounnd-houses and shops as to what persons are permitted to move and operate the locomotive en- gines belonging to the company. SUPERVISION OF LOCOMOTIVES. 213 M. P. Form 90 NOTICE OF SUPERINTENDENT OF MOTIVE POWER AND MACHINERY OF THOSE AUTHORIZED TO OPERATE LOCOMOTIVES TO MASTER MECHANICS AND FOREMEN IN CHARGE OF ROUND-HOUSES AND SHOPS: No one other than Master Mechanics, Round-House Foremen, Engineers, Firemen or Hostlers are allowed to move or operate the locomotive engines of this Company All other employes are strictly forbidden to do so Any employe disobeying this order will be liable to immediate discharge. Master Mechanics and Round-House Foremen are instructed to enforce the above order rigidly, and to provide all employes under them, who are not permitted to handle locomotives under the terms of this order, with a copy of this notice, to explain it carefully to them, to procure their acknowledg- ment thereof on this blank and forward the same immediately to the Super- intendent of Motive Power and Machinery. ACKNOWLEDGMENT OF EMPLOYE. The above notice has this day been read and explained to me by. and a copy thereof left in my possession. I agree to observe carefully the in- structions contained therein. Signed at .this. day of 19 Witness: 214 THE SCIENCE OF RAILWAYS. M. P. FORM 91. Form of Release to be Signed by Minors and Their Legal Guardians. This form is used in obtaining the consent of the parents or guardians <5f all minors to their employment in the Motive Power Department. SUPERVISION OF LOCOMOTIVES. 215 M. P. Form 91 FORM OF RELEASE TO BE SIGNED BY MINORS AND THEIR LEGAL GUARDIANS Note. — This release must be furnished in duplicate by all minors before they are allowed to enter the service of the Company. It must be duly signed by the parents or guardian of the minor, witnessed by two disinterested persons and sworn to before a notary public. One copy of the release should be kept on file in the office of the official under whom the minor is employed and the other forwarded to the Super- intendent of Motive Power and Machinery. WHEREAS, . who was years of age on the day of 19. .., is about to enter the employment of the RAILWAY COMPANY; and Whereas, the nature of such employment may from time to time be changed : Therefore, in consideration of his being employed by that Company, in whatever capacity now or hereafter we, the undersigned, *father and mother of said minor, do hereby agree with said Railway Company that we have given the said .his own time and earnings, and that he is of sufficient capacity to discharge the duties of his employment, now or hereafter, and that he may at all times himself collect and receipt for his wages from said Company in whatever position he may at any time be employed, and that we will make no claim against said Company at any time for any wages or earnings of said minor in the employment of said Railway Company, or for any injuries that he may receive during or in connection with said employment, or for any liability whatever on account of said minor or his employment. Witness out hands and seals at this day of 19 Witness : '. [Seal.] [Seal.] *If there is no father or mother and there is a guardian, the word "guardian" should be inserted instead of "father and mother," and the release executed by guardian. I, referred to in the above release, do hereby certify that I was years of age on the day of 19...., and that the dangerous nature of the business in which I am about to engage has been explained to me by the agents of the Company, and that I fully understand the risks I am about to take in entering the employment of the RAILWAY COMPANY as a Dated at this day of 19 Witness: 210 THE SCIENCE OF RAILWAYS, M. P. FORM 92. Certificate given on Completion of Apprentice- ship. This certificate serves the purpose of a diploma, being given to all employes who have finished their apprenticeship in any line of work in the Motive Power Department. SUPERVISION OF LOCOMOTIVES. 217 M. P. Form 92 CERTIFICATE GIVEN ON COMPLETION OF APPRENTICESHIP. RAILWAY CO. DEPARTMENT OF MOTIVE POWIK AND MACHINERY. Has served an Apprenticeship as In the Shopsof this Company at During the period from ...to.. WORK ON WHICH EMPLOYED. Time Employed Kind of Work OFFICERS UNDER WHOM EMPLOYED. Name Title GENERAL, RECORD OF APPRENTICE. Supt. At. P. and Machinery. 218 THE SCIENCE OF RAILWAYS, M. P. FORM 93. Master Mechanic's Weekly Report to Superin- tendent of Motive Power and Machinery of Average Terminal Delays of Freight Engines and the Cause Therefor. The purpose of this report is to furnish the Super- intendent of Motive Power and Machinery with data regarding the total time freight engines are delayed at round-houses from various causes, and to enable him to take the necessary action to eliminate such delays. SUPERVISION OF LOCOMOTIVES. 219 M. P. Form 93 MASTER MECHANIC'S WEEKLY RFPORT TO SUPERIN- TENDENT OF MOTIVE POWER AND MACHINERY OF AVERAGE TERMINAL DELAYS OF FREIGHT ENGINES AND CAUSE THEREFOR DIVISION. 19.. Note. — A report of this character should be made daily by each round- house foreman and forwarded to the master mechanic. It should show in hours and minutes, the length of time all freight engines are held for various causes, the total time held, and the average time held per engine. On Monday of each week the master mechanic will make a summary on this form of all such delays at the several round-houses on the division, snow- ing the same information for the total number of engines handled at each point during the week and forward it to the Superintendent of Motive Power and Machinery. oft ft q -. S OB LENGTH OF TIME HELD PLACE SITE For Coal, Vater or Cleaning Fire For Work on Engine in Round House For Orders TOTAL TIME HELD AYJCjAAuIi TIME HELD PER ENGINE RKMARIS in a •H a CO B •** 3 s w CO B i en* w CO* fl •** S i w 1 3 220 THE SCIENCE OF RAILWAYS. M. P. FORM 94. Enineer's Requisition for Supplies. This form is a folio from the order book which is furnished each engineer by the Master Mechanic on the first day of the month. It is to be used only in order- ing tools and supplies for locomotives, and at the end of the month the fcrook, with all unused tickets, should be returned to the Master Mechanic. It has been found advantageous to number the tickets in consecutive order in each book. SUPERVISION OF LOCOMOTIVES. 221 * « * : m ^ 0) g ft 2 o a fl Cm * S c fc •^ •& 3 O • s 0) c •8 * a J * ! cj ft fc (S3 oT a 2 5 2 § .d * £ -** 13 c •"• o <~ i © C 02 o o •c ft. a -5 * i 1 It ! o o CM 0) -t-s g -is ; I *. 00 08 M c3 c3 -fi : ^ go i 0 O 0) .0) u © > £ £ 1 S! -: o © •* : £3 -a n g . C3 0) 13 - o H i— ( CO r2 O © ^ •a « e5 h HH w P w |-8 82 0 ""3 M © C3 ^ _, .a -a ° ^ CO < 02 ■Eli O C3 H .2 +3 W SgjS P. p- 1 CJ DD $ a 8 j, a i- §.g Q 55 O C 02 C .3 13 © ■£ * © ej 02 5 *., © 1 5 J -a ^ a^'fe 1 *3 S s © K >> ,w 02 .-> GO -V3 © -J C3 •d © s ■* T3 a i £ o a -C c3 o 'Sd S3 s8 222 THE SCIENCE OF RAILWAYS. M. P. FORM 95. Engineer's Report to Round House Foreman of Condition of Engines at End of Each Trip. The purpose of this report is that the round-house foreman may ascertain the condition of each engine at the end of each trip, as reported by the engineer, and to see that all necessary repairs are made before the engine is allowed to go into service. SUPERVISION OF LOCOMOTIVES. 223 M. P. Form 95. ENGINEER'S REPORT TO ROUNDHOUSE FOREMAN OF CONDITION OF ENGINES AT END OF EACH TRIP. Note. — Engineers must carefully inspect their engines after each trip, whether needing repairs or not, and report their condition on this form, send- ing same to the round-house foreman. They will be held responsible for every defect not reported. No attention will be given to verbal reports or reports not signed by the engineer. When repairs have been made to the engine, and the report signed by the Cerson making the repairs and approved by the round-house forman, it should e forwarded to the master mechanic, to be kept on file in his office. Condition of Engine No after careful inspection, on arrival at ...., Time M., Date 19 Engine is in good condition, with the following exceptions: Condition of Right Injector Condition of Left Injector Condition of Blow-off Cock Safety Valve lifts at lbs. Safety Valve seats at lbs. .Engineer. (Reverse side of above.) * -a ft I to a I ■ofc • 11 i S i & : 0 11 i«s : « • ••— 11 '• 2 2 II \4 ij* i & «~ • «2 2 >, 1 8 Xi a*5 t 09 I & ft ft < 224 THE SCIENCE OF RAILWAYS. M. P. FORM 96. Engineer's Report to Master Mechanic of Par- ticulars of Stock Killed or Injured. The purpose of # this report is that the officials may have a record of all stock killed or injured, in case a claim is made against the company by the owners of the stock. SUPERVISION OF LOCOMOTIVES. 225 M. P. Form 96 ENGINEERS REPORT TO MASTER MECHANIC OF PARTICULARS OF STOCK KILLED OR INJURED. :.. Division. Note. — This report must be made by engineers for all stock killed or in- jured by locomotives operated by them. Each question must be answered fully and the report forwarded to the master mechanic, who will in turn forward it to the division superintendent. 1. Date 19 Train No Passenger or Freight No. of engine Conductor Brakeman Time accident occurred M., Daylight or dark... 2. Number and kind of stock killed or injured 3. Place of accident 4. Was stock struck on a highway crossing? ". , 5. If so, was the proper crossing signal given? Was engine bell ringing? 6. If accident happened on station grounds, was it between switches or be- tween switch and cattle guard? . 7. Rate of speed when you first saw stock miles per hour. Rate of speed when you struck stock 8. Did accident happen at point where the track was straight? If so, for what distance before stock was struck? 9. Was the alarm whistle sounded for stock?. 10. If so, at what distance from stock? 11. What was the grade? Up or down? And for what distance from point of accident? 12. How many cars did you have in train, loaded or empty? 13. How far were you from stock when first discovered? 14. Give reason why stock was not discovered by you or your fireman sooner? 15. Was stock on track when you first discovered it? 16. From which side of the engine did the stock come upon the track? 17. State particularly what effort, if any, was made to avoid the accident? REMARKS. 18. Did you notice condition of Company's right of way fences, gates or bars, and give any information you think will be of value to Company, relative to same, and not above stated .Engineer 226 THE SCIENCE OF RAILWAYS. M. P. FORM 97. Particulars of Hours Worked by Each Man, Rate of Pay, Wages, and on What Labor Was Expended. Foremen having charge of men at points where there is no separate timekeeper should use the accompany- ing blank in recording the number of hours worked by such men each day, and in distributing such time daily to the accounts benefited. The sheets should be eyeletted so that the necessary number of pages may be bound in one book. At the end of the month the total time worked during the month by each man should be summed up and entered in the proper col- umn; also the total amounts chargeable to each of the accounts named. The book should then be certified to by the foreman and forwarded promptly to the proper official, who will enter the time on the pay roll and charge the labor in his distribution book. At shops this form will be used by the timekeeper in entering the time claimed by employes on the three preceding forms, viz. : Nos. 58, 103 and No. 105. S P < a? H ■0 Oh E=h o H H <1 Q W Q fc S Ph W 2 w n pa M O OS Ph O W o tn M < P i— i H M 2 55 O a Nubs s,»4o|dni| /S/OAT OF L0C0M0TV VES. 227 T— a M |UMf |tfMSff 9iq,3jtqo •in c ijhohjo H>3 C o c s moH Xq paXoidurg DAYS EMPLOYED CO 9 % 9 % a 8 81 S3 8 OS 1-4 «i 05 <0 > c y-4 CO £ (M M^ S © OS «♦- 00 c fc- 4* c «o 1 <1 IC -* 6 CO F- ©« *— *H 0 a a i ! 1-9 1 1 |b* I 228 THE SCIENCE OF RAILWAYS. M. P. FORM 98. Requisition for and Invoice of Material. This form is to be used in ordering material, and serves the purpose of an invoice and requisition. It is one of three forms, namely: " Requisition for and Invoice of Material/' "Notice of Material Ordered/' (Form 99) and "Record of Material Ordered/' (Form 100.) With the use of carbon sheets these forms are written simultaneously. The original is to be sent to the official to whom it is addressed; the sec- ond copy to the party who is to receive the material; and the third copy retained for the office record. SUPERVISION OF LOCOMOTIVES. 220 M. P. Form 98 REQUISITION FOR AND INVOICE OF MATERIAL. 19.... Requisition No Dear Sir: REQUISITION is hereby made for material called for below. Please send without delay to at and send invoice to at Certified to Date 19 Signed: Date 19... Certified to Date 19 Approved: Date ..__:.„19.... Note. — This blank should be used in ordering material — the quantity "Now on Hand," "Due on Previous Requisitions" and "Additional Quantity Wanted," and "Kind of Material" being entered in the proper places by the person making the requisition. Upon receipt of this requisition, properly approved, the official upon whom it is drawn will forward the material in accordance with the directions given. Any items which cannot be supplied at once should be drawn off, to be shipped as soon as possible, and the person making the requisition promptly notified of the probable date of shipment. All items shipped should be invoiced to the proper person, as directed, showing date and initials, and number of car in which shipped and quantity, price and amount in the spaces provided. Before forwarding, this invoice shouM be copied in the record book of "Material Forwarded." Before accepting this invoice, the person receiving it should forward it to the person to whom the material was shipped who should compare it with his record of the material received, and in the event of error or omission, or in case there is any variation or deficiency, either in quality or quantity, the subjoined account must be corrected accordingly. Quantity of Material KIND OF MATERIAL MATERIAL SHIPPED A Due on Previous Requisitions Additional Quantity Wanted Date Car O 08 IN ORDERING MATERIAL PLEASE KEEP WITHIN SPACE BELOW Quantity Price Amount • ' 230 THE SCIENCE OF RAILWAYS. M. P. Form 99 DUPLICATE NOTICE OF MATERIAL ORDERED. 19,... No. 1 The material called for below has been ordered] from above named officia to be sent to at ! , and to be invoiced to at. Note. — This notice will be sent to the person who is to receive the material, for his information and use in checking the material when received. .Date, 19.... Quantity of Material KIND OF MATERIAL Material Received IS Due on Prerious Requisitions Additional Quantity Wanted Quantity Date Car Inroiee Cheeked - i SUPERVISION OF LOCOMOTIVES, 231 M. P. Form 100 TRIPLICATE RECORD OP MATERIAL ORDERED. 19.... No. Record of material ordered from above named official to be sent to at and to be invoiced to at Note — This copy will be retained as a record by the person making the Requisition and must be filed in consecutive order according to the number. Date.... 19. Quantity of Material KIND OF MATERIAL Invoice Checked g O < mm Sue on Previous Requisitions Additional Quantity Wanted S ► © -1 • M - 232 THE SCIENCE OF RAILWAYS. A. P. FORM 101. Shop Order for Material. This form is to be used in ordering material from store to be used on all classes of work in shops. The order should be dated and specify in detail the articles required, quantity and the account to which the mat- erial is to be charged. The "Weight," "Price," and "Amount" columns should not be filled in by the per- son ordering the material, as this willl be done by the storekeeper and the# order will then furnish information for writing up the accounts. The stub should be filled out by the person ordering the material and retained as a record to be used in checking up the material when received. Orders for material to be used for ar- ticles manufactured at shops of the company, may be printed on colored paper to distinguish them from the orders for material to be used for other purposes if desired. SUPERVISION OF LOCOMOTIVES. 233 1-3 < o Q O o w ! § 1 "* w 0 H w o a a a o M < fa 0 o M R. 5 o a H P 0? CO 0) © W) ■o8 a O O 234 THE SCIENCE OF RAILWAYS. M. P. FORM 102. Report of Piece Work Performed by Each Em- ploye. This report is to be made by the foreman for each employe engaged on piece work. After being ap- proved by the official in charge this report is to be sent to the timekeeper, who will make the proper al- lowance of time. A carbon sheet should be used and a copy retained by the foreman for his record. In view of the fact that these reports are all approved before being sent to the timekeeper, they may be printed on colored paper, thereby making it easier to designate them from the other labor forms. SUPERVISION OF LOCOMOTIVES. S o w « a o Pm o 8 o H o Ph Pi O O O a Ph O O o o a) c3 O O o '■S o O Ph o > o o3 T5 235 c3 a o to J-H o3 6 T3 8 Ph 236 THE SCIENCE OF RAILWAYS. M. P. FORM 103. Form of Application for Employment in Shop. This form is to be used by all persons in making application for a position in the shops of the Motive Power Department. It furnishes information for an investigation of the record of the applicant as to his qualifications, and such investigation should always be made before a person is allowed to enter permanently into the employ of the company. SUPERVISION OF LOCOMOTIVES. 237 M. P. Form 103. FORM OF APPLICATION FOR EMPLOYMENT IN SHOP. Note. — Upon this application the applicant may be permitted to enter the service on probation, provided there is need for his services and he has passed a satisfactory examination, by the head of the department, but it must be distinctly understood that before he can enter permanently into the service or be regarded as a regular employe, the written approval of the head of the department must be obtained. Full name and address of applicant. Dated at 19 . Place of birth Date of birth 18 . . Age Nationality. Married or single What position do you desire? What experience have you had in that line? By whom are you employed at present ? No Street Town or City State of In what capacity are you employed at present?. . . Is any one dependent on you for support? If so, give particulars Give particulars and amount of any debt you owe or liability you are under . . . Do you drink malt or spirituous liquors? What is the condition of your general health? Are you able-bodied? Is your hearing good? Is your eyesight good? , Are you able to distinguish colors? Have you ever been injured? If so, when, where, how and extent of injury. . . Name of last school attended Did you graduate If not, how long did you attend? State below where and how you have been employed during the last five years making no omission in the record: . TIME CF SERVICE. Name of Employer (If the employer was a corpora tion, give name of such corp< >ration, also name and present address of )fficial under whom you served.) Place where Employed Nature of Employ- ment (How Em- ployed.) Why did you leave? FROM TO Kth. Year Mth. Year i Have you ever been discharged or suspended from any situation? m< If so, state when, where, and under what conditions?, Have you ever been in the employ of this Company before? where, in what capacity, and cause of leaving Give below the name, address and occupation of your parents and other rela- tives. If any are deceased, give other nearest relatives: If so, state when, NAME. OCCUPATION. ADDRESS. Father Mother N E ARE ST M A LE Re LATI V E : On Father's side On Mother's side 238 THE SCIENCE OF RAILWAYS. Are any of your relatives in the employ of this Company? If so, state who they are, and in what capacity employed Will you faithfully perform such duties as may be legally required of you by your superiors? ; In consideration of my employment by said company, I agree that whenever I shall sustain any personal injury while in the service of said company I will allow its surgeon and any medical examiners it may select to examine my person and body as often as the company may deem necessary in respect to the alleged injury, and I hereby waive all objections to such surgeons or medi- cal examiners testifying whenever called upon by the company, and I further agree that my refusal to allow any such examination to be made or testimony to be given shall be a bar to the institution or prosecution of any action on account of such injury; and any action pending at the time of such refusal shall at once abate in consequence thereof. In further consideration of such employment I agree that if, while in the service of said company, I sustain any personal injury for which I shall or may make claim against the _ company for damages, I will, within thirty days after receiving such injury, give notice in writing^ of such claim to the General Claim Agent of said company; which notice shall state the time, place, manner and cause of my being injured and the nature and ex- tent of my injuries, and the claim made therefor, to the end that such claim may be fully, fairly and promptly investigated; and my failure to give written notice of such claim in the manner and within the time aforesaid, shall be a bar to the institution of any suit on account of such injuries. I certify that my answers to the above questions are true, and agree that they shall be the basis of my employment. Signature of Applicant (All applications for employment in this Department must be made on this blank in duplicate, and when party enters the service of this company the employing officer will send both copies to the head of the department.) SUPERVISION OF LOCOMOTIVES. 239 M. P. FORM 104. Particulars of Mechanical Examinations of Fire- men at the End of the First, Second and Third Years of Service. • The particulars of these examinations (so important in connection with the supervision of locomotives) are omitted here as they are given, with other matters re- lating to enginemen, elsewhere in the " Science of Rail- ways." It may be said, however, in connection with these examinations made by Master Mechanics, that one year is usually allowed each man who seeks to become an engineer, in which to prepare for the examination. At the end of that period he must pass with a percentage as high as 80. Should he fail to pass as high as this, he is given another opportunity to pass the same exa- mination within six months ; if he then fails to pass by a percentage equal to 80, he is dropped from the en- ginemen's list. The same rules are observed in regard to the second and third years' service and examinations. 240 THE SCIENCE OF RAILWAYS. M. P. FORM 105. Daily Distribution of Labor for Manufactured Material Work. This report is to be made out daily by each employe working upon material manufactured by the company. After being approved by the foreman it is to be for- warded to the timekeeper, who will make the proper allowance of time. It is then to be given to the cost clerk, to be used" in obtaining the cost of the article under course of manufacture. This form may be printed on colored paper, in order that it may be distinguishhed readily from the other labor distribu- tion slips. SUPERVISION OF LOCOMOTIVES. 211 M. P. Form 105 10 Check No Rate Name Occupation Daily Distribution of Labor Hours Worked Pieces Completed Order No. Worked On Description of Work Machine Number FOREMAN To he used only for material manufactured at shops. 242 THE SCIENCE OF RAILWAYS, M. P. FORM 106. Distribution Blank For Material Used. m. p. form 107. Distribution Blank For Labor Performed. Loose sheets of these forms are furnished to all em- ployes who are required to make returns of material used (form 106) and labor performed (form 107). The object of furnishing the blanks in loose sheets is to enable the person who writes them up to take an im- pression copy before they leave his hands; thus the clerical work thai would otherwise be required in making a written copy is avoided, the impression answering for local uses while the original is sent to headquarters. It will be noticed that the sheets are eyeletted; these eyelets are to enable the person making the return to collect the sheets together and bind them in book form before they leave his hands. Covers for the books should be furnished with the blanks and similarly eye- letted. SUPERVISION OF LOCOMOTIVES. 243 M. P. Form 106 DISTRIBUTION BLANK FOR MATERIAL USED. SHOP. Folio of Distribution Book GENERAL DISTRIBUTION OF MATERIAL BOOK, for the month of. 19 Charged to 244 THE SCIENCE OF RAILWAYS. , M. P. Form 107 DISTRIBUTION BLANK FOR LABOR PERFORMED, SHOP. Folio of Distribution Book GENERAL DISTRIBUTION OF LABOR BOOK, for the month of 19 Charged to - NAME KIND OF SERVICE Folio Time Book Time Worked RATE Detailed Amount Total Amount SUPliltl IS/OX OF LOCOMOTIVES. 24. w H o a 00 © w H o S < o M fc W to > . W !'§1 S S « Hoc c c<3 . So •G H f- ©H d CHAPTER V. Locomotive and Train Mileage. Information regarding locomotive mileage is of great value in many ways, but chiefly for ascertaining the relative economy exercised. For this purpose exhibits are prepared which show the average outlay per mile run by locomotives for wages of engineers, firemen, locomotive wipers, hostlers, and laborers at roundhouses; cost of repairs (material and labor being shown separately), supplies — such as tools and cab furniture — quantity and cost of fuel; quantities and cost of oil and waste, etc., etc. The statistics should show (as specified), the average number of pounds of coal, pints of lubricating oil, pounds of waste, and average train tonnage hauled, per mile run. These returns are commonly embraced in what is called the performance sheets of locomotives. The use made of data regarding locomotive mileage varies on different roads; nor is uniformity observed in classifying the service. Because of this, and to facilitate comparisons, it has been suggested that the mileage of locomotives should be reported under the following specific heads: Passenger locomotive mileage. Freight locomotive mileage. Mixed train locomotive mileage. Helping locomotive mileage. Light locomotive mileage. Switching locomotive mileage. Work locomotive mileage. There can be no objection to this classification being further subdivided to meet the preferences of par- 246 SUPERVISION OF LOCOMOTIVES. 247 ticular roads — provided such subdivisions may finally be consolidated under the heads named above Passenger locomotive mileage embraces revenue passenger train mileage, as hereinafter defined, and the mileage of non-revenue trains of the passenger class, such as pay trains, official trains, complimentary trains, employes' trains, etc. Freight locomotive mileage embraces revenue freight train mileage, not including the mileage of trains con- sisting of only a locomotive and caboose "running light/ ' It also includes the mileage of non-revenue freight trains, such as trains hauling company ma- terial and supplies. Mixed train locomotives mileage embraces revenue mixed train mileage. Helping locomotive mileage embraces the mileage of locomotives while pushing, double-heading or other- wise assisting trains, of all classes. It also includes the additional loaded mileage made in doubling hills. It is subdivided into four classes, according to the nature of the service, each of which should be sep- arately reported, viz.: helping passenger trains, help- ing freight trains, helping mixed trains, and helping non-revenue trains. Light locomotive mileage embraces that made by locomotives running "light," as when running for water or fuel; running to or from the roundhouse, shops, or trains; running light after pushing, double-heading, or in any similar way assisting passenger, freight, mixed or non-revenue trains; and light mileage made in doubling hills. It also includes the mileage of loco- motives when running with only a caboose car at- tached. Switching locomotive mileage embraces all loaded or light mileage made in switching cars, except shop or work switching. Work locomotive mileage embraces the mileage of 248 THE SCIENCE OF RAILWAYS. locomotives engaged in hauling work trains, such as gravel, ballast, construction, wrecking and repair trains, snow plows and flangers; also the mileage of locomotives employed in shop or work switching. The rules governing the computation of locomotive mileage are as generally follows : The mileage of locomotives engaged in hauling trains — except helping mileage and work train mileage- should be based on the actual distance run between terminals, to be computed from the official time-table, as hereinafter prescribed for train mileage. Helping and light mileage of locomotives should be based on the actual distance run while helping trains or running light, as the case may be. Switching locomotive mileage is computed at an arbitrary rate of six miles per hour for the actual time while engaged in such service (or such other basis as may be determined from time to time.) Mileage for switching and other work done incidentally enroute at way stations is not generally allowed, except in the case of locomotives of local freight trains when employed in switching for one hour or more at a sta- tion— in which case they are allowed switching mileage at the rate of six miles per hour for the actual time so employed. No allowance is usually made when the time thus engaged is for less than one hour at any par- ticular station. Work locomotive mileage is arrived at in the same manner as prescribed for work train mileage. To ascertain what percentage the helping passenger locomotive mileage is of the passenger train mileage, the total mileage of locomotives helping passenger trains should be divided by the total passenger train mileage. To ascertain what percentage the helping freight SUPERVISION OF LOCOMOTIVES. 249 locomotive mileage is of the freight train mileage, the total mileage of locomotives helping freight trains should be divided by the total freight train mileage. And similarly, to ascertain what percentage the helping mixed train locomotive mileage is of the mixed train mileage, the total mileage of locomotives helping mixed trains should be divided by the total mixed train mileage. While usages differ in regard to the classification of locomotive mileage on different roads, nevertheless there is practical unanimity in reference to what con- stitutes the different classes of service, viz. : passenger, freight, switching and work. But there is nothing so fixed or necessarily arbitrary in connection with the matter as to enforce particular methods, whether or no. If for any reason it is desierd to consolidate the dif- ferent classes of locomotive mileage so as to show only the four kinds of service as named above, the follow- ing classification has been suggested: Passenger mileage to include passenger locomotive mileage; a proportion of the mixed train locomotive mileage, based on the work performed; the mileage of locomotives helping passenger trains; and, finally, the light mileage made by locomotives on account of passenger service. Freight mileage to include freight locomotive mile- age; a proportion of the mixed train locomotive mileage, based on the work performed; the mileage of locomotives engaged in helping freight trains; and, last, the light mileage made by locomotives on account of freight service. Switching and work mileage should include the switching locomotive mileage and the work locomo- tive mileage as previously defined. 250 THE SCIENCE OF RAILWAYS. Train Mileage. The following classificationof train mileage, it is, of course, to be understood, may be further subdivided or extended to meet the preferences or special needs of a company; but no change is advisable that will prevent the ready compilation of the statistics required under the general heads prescribed by the government for the use of railroad companies in making their returns. The subdivisions as given below represent the ideas of experts upon the subject, and will, generally, be found sufficient for all practical uses. For ex- planatory purposes here, a" train" may be defined as as consisting of one or more cars coupled together, drawn by a locomotive, running between specified terminal points in accordance with an authorized schedule or time table, or under special orders from the operating officials of a company. Each train and each section of a train operated by a separate train crew, is considered a separate train, whether hauled by one or more locomotives, either for the whole or only a part of the distance between the terminal stations. Train mileage is divided into two general classes: revenue train mileage, which includes the mileage of all trains from the operation of which the company re- ceives an income — directly or indirectly; and non- revenue train mileage, which includes the mileage of all trains operated by the company from which no income is derived. Revenue train mileage is subdivided into passenger train mileage, freight train mileage, and mixed train mileage. These may be defined in detail as follows: Passenger train mileage embraces the mileage of trains run to transport revenue-earning passengers, and to carry baggage, mail, express matter, and other traffic classed as passenger business — not including any trains which regularly include one or more cars SUPERVISION OF LOCOMOTIVES. 251 devoted exclusively or principally to carrying revenue- earning freight. Freight train mileage embraces the mileage of trains run to transport revenue-earning freight — excluding all trains which regularly include one or more cars devoted exclusively or principally to revenue passenger business. It also includes the mileage of trains of empty freight cars, or of trains running light — i. e., consisting of a locomotive and caboose. Note. — When milk cars are hauled in a passenger train, the mileage of the train is, for convenience, generally embraced under the head of passenger train mileage. When milk or express cars are hauled in a freight train (and their earnings are classed as freight earnings) the mileage of the train is similarly included under the head of freight train mileage. Mixed train mileage embraces that of trains carrying both revenue passengers and revenue freight — each car being exclusively or principally devoted to either passenger business or freight business. Freight trains that haul no passenger cars, but transport passengers in caboose or way cars, are not called mixed trains, but their mileage is included under the head of freight train mileage. Non-revenue train mileage embraces the mileage of trains not directly connected with the earning of revenue, such as pay trains, official trains, compii- mentry special trans, trains run to convey employes; trains hauling the company's material and supplies gravel, ballast, construction, wrecking and repair trains, snow plows and flangers and so on. As a rule the mileage of non-revenue trains is not kept separate as to the classes named above, but given in gross under the general head of non-revenue train mileage. Note. — Revenue passenger trains and revenue mixed trains may incidentally carry private or official cars, work or service cars, or cars of related classes, for which no charge is made; and similarly, revenue freight trains and revenue mixed trains may incidentally carry cars containing railway material and supplies, or other freight not earning revenue; but only whole trains of such non-paying cars should be regarded as non-revenue trains and classed accordingly. 252 THE SCIENCE OF RAILWAYS. The mileage made in switching trains and cars is not properly included under the head of train mileage. Such statistics should be reported under the head of "switching locomotive mileage/' defined elsewhere. In computing revenue train mileage the mileage allowed is based on the actual distance run between terminals, as shown by the official time table. There should be nothing added to this distance to- 'cover switching or other work at way stations, or for service of helper or pusher engines, or extra engines on double or triple head trains, or for any distance run by the engine in excess of that run by the train, such as the distance from the round house to the train terminal, doubling hills, running for fuel or water, etc. The same rule is observed in computing mileage of passengers and tons of freight, and car mileage. The mileage of non-revenue trains should be based on the actual distance run between terminals, the same as directed for revenue trains. When work trains are run between terminals and do not work at some specified point or within specified limits, they are allowed the actual mileage made, the same as other trains. When run to a certain point for the purpose of working at that point or within specified limits, they should be allowed the actual mileage made under running orders, and in addition an arbitrary mileage of six miles per hour (or wrhatever may be agreed upon), for the time they actually work at the point designated or within the working limits specified. From the foregoing it will be seen that train mileage takes no account of the gross work done, such as the number of cars moved, passengers carried, or tonnage hauled. A train is a train — whether long or short, heavy or light; and it is for this reason that train mileage figures alone are in themselves of no great value. SUPERVISION OF LOCOMOTIVES. 253 But when used in conjunction with other returns, operating efficiency may in a measure be determined; such statistics being of value to the officers of a com- pany in the supervision of the movement of traffic, etc., etc. For example, the expense of running a light train is proportionately greater than the expense of operating a heavier train — taking into consideration the relative tonnage moved — because many of the expenses in- curred in connection with the movement of a train are practically the same, regardless of the gross tonnage handled. The expense for wages of enginemen and train crew, the cost of the supervision of a train's movement over the road, the expense of looking after and caring for the engine at terminal points, the main- tenance of the roadway, and so on, — all large items of expense — are not increased in proportion with an in- crease in the load hauled by a train. If, therefore, the number of loaded freight cars hauled per train mile — the gross tonnage of revenue freight moved per train mile — can be increased, the earning power of the road is thereby heightened; and it is in determining ; what has been accomplished along such lines that loco- motive and train mileage statistics are of value. Note. — In the volume on " Supervision of Cars, " a classification is made of statistics found to be of practical value, sucn as the mileage of trains, the cars they haul, the loads they carry, etc. INDEX. PAGE Agent's Report of Time Worked by Switch Yard Crews {Form) :90, 91 Air Compressors — Necessity of 30 Blacksmith Shops — Arrangement of 29 Blanks — See Forms. Boiler Shops — Arrangement of 29 Boilers, Locomotive — Repairs to 20 Car Mileage 252 Certificate Given on Completion of Apprenticeship {Form) . .216, 217 Chemist, Place of in Organization .. . 19 Computing Locomotive Mileage 248, 249 Daily Distribution of Labor for Manufactured Material Work {Form) 240, 241 Daily Report of Distribution of Shop Labor of Each Man {Form) 160, 161 Definition of What Constitutes Engine Failures {Form) 72, 73 Department of Motive Power and Machinery; See "Motive Power Department. " Distribution Blank for Labor Performed {Form) 242, 244 Distribution Blank for Material Used {Form) 242, 243 Division Time Book of Locomotive Engineer's Giving Particu- lars of the Service of Each {Form) . 94, 95, 96, 97 Division Master Mechanics — Place of in Organization 19 Draughtsmen, Chief — Duties of 23 Draughtsmen, Duties of » 22 Drawing Office — Importance of 23 Dynamometer Car — Advantages of 23 Electricity, Use of in Shops and Buildings 29 Engineer, Mechanical — Place of in Organization 19 Engineer of Tests, Place of in Organization 19 Engineer's Daily Report of Switching Time {Form) 88, 89 Examinations — Necessity of 9, 10 Monthly Report of Time Worked {Form) 92, 93 Report to Master Mechanic of Delays on Each Trip {Form) 76, 77 Report to Master Mechanic of Particulars of Stock Killed or Injured {Form) 224, 225 Report to Round House Foreman of Condition of Engines at End of Each Trip {Form) 222, 223 Requisition for Supplies {Form) 220, 221 Engineers, Traveling — Usefulness of 9 Enginehouse Register {Form) 98, 99 255 256 INDEX. PAGE Engines, Road Foremen of — Place of in Organization 19 " See also " Locomotives. " Erecting Shops — Arrangement of 27, 28 Equipment, Shortage in — Effect of 7 Examinations, Engineers' and Firemen's — Necessity of 9, 10 Examiners, Firemen's 25, 26 Exhibits— See " Blanks, " " Forms, ? " Returns. " Firemen's Examinations — Necessity of 9, 10 Firemen, Examination of. . : . . . 25 " Promotion of , , 25 Fire, Protection from — Arrangements for v ...... ' 30 Foreman, General — See " General Foremen. " Foreman of Shops, General — Place of in Organization? . . ..... 19 Foreman's Monthly Report to Master Mechanic of Cast Iron Truck and Tender Wheels Applied to and Removed from Locomotives (Form) 136, 137 Foreman's Weekly Report of Locomotives in Shop (Form) ... 70, 71 Weekly Report to the Master Mechanic of Loco- motive Boilers Washed Out (Form) 46, 47 Foremen, Roundhouse — Place of in Organization 19 " Shop — Place o£ in Organization 19 Form of Application for Employment in Shop 236, 237, 238 ." of Application of those Seeking Employment on Engines 206, 207, 208, 209 " of Coal Tickets used on Engines 120, 121 of Oil and Waste Tickets Used on Engines . . . 126, 127 " of Release .to be Signed by Minors and Their Legal Guardians . 214, 215 Forms Specific 41, 46, 245 " Use of 34 " Value of 34 " What they Represent . . . . ; 35 Foundry, Arrangement of 29 Freight Locomotive Mileage - 246, 247, 249 " Mileage 252 " Train Mileage 251 General Foremen, Place of in Organization. 19 " Manager, Place of in Organization 19 Helping Locomotive Mileage 246, 247 Hospital Track 30 Index to Driving Wheel Tire Record (Form) 156. 157 " to Record of Steel-Tired Engine Truck Wheels (Form) 150,151 Inspector's Monthly Report of Inspection of Stationary and Locomotive Fire-Box Stay-Bolts (Form) . . . .190, 191 Report (as per diagrams) of Locomotive Breakages of Different Parts (Form) 170, 171, 172, 173, 174, 175, 176, 177, 178, 179, 180, 181, 182, 183, 184, 185, 186. " Report of Changes and Repairs of Stationary Boilers (Form) .... 196, 197 " Report of Inspection of Air and Steam Gauges and Safety Valves (Form) 194, 195 INDEX. 257 PAGE Inspector's Record of Inspection of Stationary and Locomotive Fire-Box Stay-Bolts {Form) 188, 189 Report of Periodical Inspection of Stationary Boilers (Form) 192, 193 Light Locomotive Mileage 246, 247 Locomotive Engineer's Trip Report of Time Worked (Form) .84, 85 Its Progress through the Shops 30 Mileage 246 Mileage — Classification of 249 Parts, Utilizing 21, 22 Report, Particulars oi Service and Cost for Repairs, Supplies and Labor (Form) 134, 135 Locomotives, Breaking in 33 " Designing *. 21 M Differences in . 9 ' Distribution of Over Road " Faulty 21, 22 Keeping Specific Accounts with 37 Maintaining f Repairing 30 Statistics of Performance of 37 Supervising 7 Uniformity in Classes — Advantages oi 22 ( Watching 12 13 When to Shop 20 Machinery, maintaining 7 Machine Shops, Arrangement of 28 Master Mechanic, Place of in Organization. . . 19 fc" Mechanics, Division — Place of in Organization 19 Mechanics, Meetings of . 25 Mechanic's Monthly Report to Superintendent of Mo- tive Power and Machinery of the Total Number of Men of Each Class of Labor Employed on ".-lie D:'v sion During the Month and Wages Paid (Fo*~*i. . ib6, 167 " Mechanic's Monthly Report to the Superintendent of Motive Power and Machinery of the Condition oi Each Engine on His Division (Form) 54, 55 " Mechanic's Monthly Statement to Superintendent of Motive Power and Machinery of Comparative Cost of Labor (Form) 162, 163 " Mechanic's Notice of Vacancies in Runs and Service (Form) , . . . . .210, 211 Mechanic's Report to Superintendent of Motive Power and Machinery of Condition of Tools and Machinery (Form) 204, 205 Mechanic's Report of Repairs made or Particular En- gines (Form) 60 51 Mechanic's Report of Cost of Repairs on Particular Engines (Form) 66 67 Mechanic's Monthly Summary to the Superintendent of Motive Power and Machinery in Regard tc Heavy Reoairs Made on Engines . (Form) . 68, 69